This automation solution utilizes the Doosan M1013 collaborative robot to automatically load and stack powder-compacted cutting tool components onto pallets. This system is characterized by its rapid teaching capabilities and high workplace safety.
The powder compaction process traditionally generates significant amounts of dust, creating a hazardous environment for human workers. By implementing robot automation, idle time has been minimized to allow for continuous operation. Furthermore, a 100% inspection process has been integrated into the workflow, successfully reducing the overall defect rate.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Picking: The robot picks the finished product after the press forming process is complete. |
|---|---|
| STEP 2. | Cleaning: The product is placed into an air-blowing device to remove residual powder and dust. |
| STEP 3. | Inspection: The robot unloads the product onto a scale to measure weight and determine if it meets quality standards (Pass/Fail). |
| STEP 4. | Error Handling: If a defect is detected, the system triggers an alarm for operator notification. |
| STEP 5. | Stacking: High-quality products are accurately unloaded and stacked onto the discharge pallet. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
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This automation solution utilizes the Doosan M1013 collaborative robot to automatically load and stack powder-compacted cutting tool components onto pallets. This system is characterized by its rapid teaching capabilities and high workplace safety.
The powder compaction process traditionally generates significant amounts of dust, creating a hazardous environment for human workers. By implementing robot automation, idle time has been minimized to allow for continuous operation. Furthermore, a 100% inspection process has been integrated into the workflow, successfully reducing the overall defect rate.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Picking: The robot picks the finished product after the press forming process is complete. |
|---|---|
| STEP 2. | Cleaning: The product is placed into an air-blowing device to remove residual powder and dust. |
| STEP 3. | Inspection: The robot unloads the product onto a scale to measure weight and determine if it meets quality standards (Pass/Fail). |
| STEP 4. | Error Handling: If a defect is detected, the system triggers an alarm for operator notification. |
| STEP 5. | Stacking: High-quality products are accurately unloaded and stacked onto the discharge pallet. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.