Pharmaceutical Box Palletizing Using the Hyundai Robotics YS080L 💊

Watch "Pharmaceutical Box Palletizing Using the Hyundai Robotics YS080L 💊" on YouTube

Pharmaceutical Box Palletizing Using the Hyundai Robotics YS080L 💊

Solution Provider: Please log in to view

Application Field: Industry > Life Sciences·Pharma, Sector > Manufacturing

Industry > Life Sciences·PharmaSector > Manufacturing

#HyundaiRobotics#CartonPalletizing#PalletizingAutomation#LayerStacking#StretchWrappingIntegration#HeavyLoadHandling#ProductivityImprovement

Process Overview

This solution is a packaging process that uses the Hyundai Robotics YS080L to palletize pharmaceutical cartons onto pallets and perform wrapping (stretch wrapping). As an optimized turnkey packaging solution delivered by KT, it can be deployed with a low initial implementation cost, and by integrating with KT’s smart-factory platform Factory Makers, you can introduce a smart-factory system alongside the automation cell.

Through this solution, automated palletizing of heavy beverage cartons improved handling speed/throughput and helped prevent operator musculoskeletal disorders (MSDs).

Components

Robot	Hyundai Robotics YS080L (HDR80L-26) 6-axis articulated industrial robot Payload: 80 kg Horizontal reach: 2,635 mm Robot mass: 684 kg Repeatability: ±0.06 mm
Peripherals	Robot base Pneumatic gripper Carton infeed conveyor Pallet infeed jig and conveyor Wrapping unit (optional / separate) KT Factory Makers system

Workflow

STEP 1.	Pallet infeed
STEP 2.	Carton infeed
STEP 3.	Carton position alignment
STEP 4.	Carton picking
STEP 5.	Cross-pattern layer-by-layer pallet stacking
STEP 6.	Pallet transfer after 5-layer stacking completion
STEP 7.	Pallet discharge after wrapping

※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Features

Stable handling and palletizing

Ensures stable stacking through tight (close) loading and layer-by-layer cross-stacking patterns.

Improves productivity and working conditions at the same time

Minimizes idle time and helps prevent operator musculoskeletal disorders (MSDs).

Compact footprint and fast deployment

Packaged as a turnkey solution covering the work method and production data, enabling rapid installation and ramp-up.

Efficient operation powered by KT smart-factory solution

Robot status/event monitoring and SMS alert notifications.
Operational data integration and production output tracking for efficient management.
Accessible via smartphones and tablets.

Results

Key Benefits	Increased productivity by enabling continuous operation with no idle/non-value-added work. Prevented operator musculoskeletal disorders (MSDs) by eliminating heavy-load material handling tasks
Client Feedback	Heavy-load handling was difficult for operators to perform continuously and was often avoided, but robot automation removed the high-burden task, significantly reduced cycle time, and greatly improved productivity.

Recommended Use Cases

Product Sorting Automation using UR5 and Deep Learning

This next-generation sorting solution leverages 3D Vision, Deep Learning (Instance Segmentation), Reinforcement Learning, and Motion Planning (OMPL) to automate complex tasks such as product classification, assembly, and packing. By utilizing cost-effective 3D vision, the system recognizes the type and location of products and bins in real-time. This allows the robot to automatically compensate for shifts in the position of items or boxes without manual intervention. The integration of Motion Planning drastically reduces human teaching time, while Reinforcement Learning optimizes movements to minimize overall cycle times.

Metal Machining Machine Tending for Three WIA MCTs using Yaskawa Robots

This machine tending automation solution utilizes a YASKAWA industrial robot to automate the loading and unloading of metal workpieces for three WIA MCT (F410D) units. In the traditional process, operators had to stand by the machines constantly to manually feed workpieces. By delegating the loading and unloading tasks to the robot, operators can now focus on overall equipment management and system operation, significantly increasing operational efficiency. Furthermore, by having a single robot service three machining centers, productivity is maximized across the entire production cell.

Sorting and Transferring Medicated Patches using Yaskawa Robots

This automation solution utilizes the YASKAWA MCL20 to sort and transfer medicated patches (pain relief patches) within a cleanroom environment. The system performs precise counting and neat alignment—tasks previously handled by human workers—with human-like dexterity. By simultaneously processing four batches, the system significantly increases operational speed and overall productivity.

Industry > Life Sciences·PharmaSector > Manufacturing

#HyundaiRobotics#CartonPalletizing#PalletizingAutomation#LayerStacking#StretchWrappingIntegration#HeavyLoadHandling#ProductivityImprovement

Process Overview

Through this solution, automated palletizing of heavy beverage cartons improved handling speed/throughput and helped prevent operator musculoskeletal disorders (MSDs).