Sorting and Transferring Medicated Patches using Yaskawa Robots

Industry > Life Sciences·PharmaApplication > Material HandlingSector > Manufacturing

This automation solution utilizes the YASKAWA MCL20 to sort and transfer medicated patches (pain relief patches) within a cleanroom environment.

The system performs precise counting and neat alignment—tasks previously handled by human workers—with human-like dexterity. By simultaneously processing four batches, the system significantly increases operational speed and overall productivity.

Components

Robot	Robot: YASKAWA MCL20 6-axis articulated industrial robot. Cleanroom Rating: Class 3 (Optimized for pharmaceutical and medical environments) Payload: 20kg Reach: 1,658mm Weight: 280kg Repeatability: ±0.08mm

Workflow

STEP 1.	Counting & Loading: The quantity of patches is counted and loaded onto the conveyor.
STEP 2.	Primary Alignment: Patches undergo initial alignment on the conveyor system.
STEP 3.	Secondary Alignment: The YASKAWA MCL20 robot performs precision secondary alignment.
STEP 4.	Multi-Batch Transfer: The robot picks up four bundles of patches simultaneously and transfers them to the discharge conveyor.

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Key Features

Minimized Errors, Maximized Productivity

Automated Precise Counting: Significant reduction in operational errors through automated fixed-quantity counting.

4-Pack Simultaneous Processing: Drastically increases work speed and overall throughput by handling four packs at once.

Human-Like Dexterity

Precision Alignment Tooling: Specialized gripper design performs patch alignment with a level of neatness that rivals manual human labor.

Custom Tooling Design: Capability to design and manufacture optimized end-of-arm tools (EOAT) based on specific performance and material requirements.

Minimized Risk & Certified Safety

Cleanroom Certified: Uses Class 3 certified equipment to prevent any foreign substance contamination, ensuring medical-grade product integrity.

Pre-Verification: Conducts 3D simulations to perform interference checks and verify cycle time performance prior to installation.

Reliable Post-Management

Peace of Mind: Includes a 1-year comprehensive warranty for secure and reliable after-sales maintenance.

Implementation Results

ROI Period	24 months
Key Metrics	Increased productivity through continuous, non-stop operation. Significant reduction in cycle time by processing four packs simultaneously.
Client Feedback	The ability to perform counting, alignment, and transfer tasks without any idle time has led to a massive improvement in our production efficiency.