CNC Machine Tending with UR10 & Vention Range Extender

Industry > Metal·PlasticsApplication > Machine TendingSector > Manufacturing

This automation case features a ceiling-mounted 12-meter range extender paired with a Universal Robots UR10 to automate auxiliary tasks for three CNC machines. To meet the high-volume requirements of a critical production contract, three CNC lathes needed to be reorganized within a tight timeframe. By utilizing Vention’s range extender and intuitive design software, the team successfully automated the entire machine tending and post-processing inspection system using a single robot.

Components

Robot	Robot: Universal Robots UR10 Payload: 10kg Reach: 1,300mm Weight: 33.5kg Max Speed: 1m/s Repeatability: ±0.05mm Note: The collaborative robot model can be customized upon request. System Extension: 12m Ceiling-Mounted Range Extender (Vention) Function: Enables a single robot to traverse across multiple CNC stations, maximizing workspace efficiency.

Workflow

STEP 1.	Picking: The robot picks the raw workpiece.
STEP 2.	Transit: Moves across the workshop via the 12m ceiling-mounted range extender.
STEP 3.	Loading: Sequentially inserts workpieces into each of the three CNC machines.
STEP 4.	Retrieval: Picks the finished parts after the machining cycle is complete.
STEP 5.	Inspection: Inserts the finished parts into an automated inspection unit.
STEP 6.	Palletizing: Places the inspected final products onto the finished goods rack.

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Features

Simple Installation & Robust Durability

Modular Design: Features an easy-to-assemble, modular structure similar to DIY furniture.
Rugged Construction: Built with high-quality hardware and a solid design to ensure long-term durability in demanding environments.
Plug-and-Play Setup: Ready for immediate use without the need for complex system integration or specialized engineering.

Seamless System Integration with Vention

MachineMotion & MachineApps: Implements complex systems easily using Vention’s intuitive motion controllers and pre-built applications.
Cost-Effective: Eliminates the need for custom-built PLC boxes or expensive proprietary software, allowing for a fully integrated installation.

Optimized Cycle Times with a Single Cobot

High Efficiency: By installing a ceiling-mounted range extender, a single cobot manages machine tending for 3 CNC units and handles final inspections simultaneously, maximizing equipment utilization.

Results

ROI Period	24 months
Key Benefits	Successfully fulfilled a high-volume defense industry CNC machining contract by effectively scaling production capacity.
Client Feedback	We view our manufacturing floor as a 'living entity' and constantly strive for 'agile' automation. To achieve this, we need to configure and install robots, dispensers, and packaging equipment rapidly. Vention’s end-to-end solution—from design to assembly—is essential for our speed and simplicity!