CNC Machine Tending with UR10 & Vention Range Extender

Watch "CNC Machine Tending with UR10 & Vention Range Extender" on YouTube

CNC Machine Tending with UR10 & Vention Range Extender

Solution Provider: Please log in to view

Application Field: Industry > Metal·Plastics, Application > Machine Tending, Sector > Manufacturing

Industry > Metal·PlasticsApplication > Machine TendingSector > Manufacturing

This automation case features a ceiling-mounted 12-meter range extender paired with a Universal Robots UR10 to automate auxiliary tasks for three CNC machines. To meet the high-volume requirements of a critical production contract, three CNC lathes needed to be reorganized within a tight timeframe. By utilizing Vention’s range extender and intuitive design software, the team successfully automated the entire machine tending and post-processing inspection system using a single robot.

Components

Robot	Robot: Universal Robots UR10 Payload: 10kg Reach: 1,300mm Weight: 33.5kg Max Speed: 1m/s Repeatability: ±0.05mm Note: The collaborative robot model can be customized upon request. System Extension: 12m Ceiling-Mounted Range Extender (Vention) Function: Enables a single robot to traverse across multiple CNC stations, maximizing workspace efficiency.

Workflow

STEP 1.	Picking: The robot picks the raw workpiece.
STEP 2.	Transit: Moves across the workshop via the 12m ceiling-mounted range extender.
STEP 3.	Loading: Sequentially inserts workpieces into each of the three CNC machines.
STEP 4.	Retrieval: Picks the finished parts after the machining cycle is complete.
STEP 5.	Inspection: Inserts the finished parts into an automated inspection unit.
STEP 6.	Palletizing: Places the inspected final products onto the finished goods rack.

※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Features

Simple Installation & Robust Durability

Modular Design: Features an easy-to-assemble, modular structure similar to DIY furniture.
Rugged Construction: Built with high-quality hardware and a solid design to ensure long-term durability in demanding environments.
Plug-and-Play Setup: Ready for immediate use without the need for complex system integration or specialized engineering.

Seamless System Integration with Vention

MachineMotion & MachineApps: Implements complex systems easily using Vention’s intuitive motion controllers and pre-built applications.
Cost-Effective: Eliminates the need for custom-built PLC boxes or expensive proprietary software, allowing for a fully integrated installation.

Optimized Cycle Times with a Single Cobot

High Efficiency: By installing a ceiling-mounted range extender, a single cobot manages machine tending for 3 CNC units and handles final inspections simultaneously, maximizing equipment utilization.

Results

Key Benefits	Successfully fulfilled a high-volume defense industry CNC machining contract by effectively scaling production capacity.
Client Feedback	We view our manufacturing floor as a 'living entity' and constantly strive for 'agile' automation. To achieve this, we need to configure and install robots, dispensers, and packaging equipment rapidly. Vention’s end-to-end solution—from design to assembly—is essential for our speed and simplicity!

Recommended Use Cases

15kg Heavy Insulation Palletizing using Vention 4-Axis Palletizer

This solution automates the transport and stacking of heavy 15kg insulation boxes by positioning a 4-axis palletizer in parallel with the pallets. The project was designed to improve a hazardous work environment where frequent manual handling of heavy insulation led to worker injuries. By integrating an automated conveyor system with Vention's palletizer, the project successfully automated the entire transfer and stacking process, reducing the cycle time to just 15 seconds. Operators can easily control the system and monitor real-time status through Vention's intuitive Palletizer MachineApp.

UR10 and OnRobot 3FG15 Gripper for Machine Tending

This application case demonstrates a CNC lathe machine-tending demonstration process utilizing the Universal Robots UR10 and the OnRobot 3FG15 gripper. By leveraging a 3-finger gripper with a wide stroke, the system can be optimized for CNC lathe machining across a variety of product sizes, ensuring stable and centered handling of cylindrical workpieces.

Robot Palletizing Solution for Ice Cup Boxes

This application case features the KAWASAKI CX210L robot, which automates the palletizing of ice cup boxes by picking up two units at a time. By performing fast, uniform, and stable stacking, this solution has significantly increased production efficiency. Automating the palletizing process not only accelerates work speeds but also protects workers from musculoskeletal disorders caused by repetitive heavy lifting in chilled environments.