Automotive Exterior Part Waterjet Cutting Automation using Two Yaskawa Robots

Industry > AutomotiveApplication > Etc.Sector > Manufacturing

#WaterjetCutting#RoboticCutting#AutomotiveExterior#YaskawaRobot#MH24#RotaryJig#TaktTimeReduction#PostProcessingReduction

Process Overview

This cutting automation solution uses two Yaskawa robots to automate waterjet cutting for automotive exterior parts.

This project was carried out to improve operational efficiency and productivity by performing waterjet cutting in various postures.

By applying high-precision, high-speed 6-axis robots, cutting can be performed at multiple postures and angles, significantly improving productivity while also minimizing post-processing work.

Components

Robot	Yaskawa MH24 6-axis articulated robot Payload: 24 kg Working range: 1,730 mm Weight: 268 kg Repeatability: ±0.06 mm
Peripherals	Tool: waterjet cutting tool x 2 units Peripheral devices: robot mounting base x 2 units Rotary workpiece fixing jig Waterproof waterjet jacket x 2 units Safety fence

Workflow

STEP 1.	Fix and load the workpiece onto the jig
STEP 2.	Perform waterjet cutting
STEP 3.	Rotate the workpiece fixing jig
STEP 4.	Perform waterjet cutting for the next workpiece

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Features

Maximizes efficiency and productivity
Minimizes idle time and installation space by applying a rotary jig
Secures high throughput through simultaneous operation with two robots
Applies collision and interference prevention logic
Performs multiple postures and angles in one setup by applying 6-axis articulated robots
Minimizes post-processing by applying high-precision machining robots
Minimizes failure probability through pre-validation
Enables pre-validation of interference and operational performance through offline simulation
Applies a waterproof jacket to minimize malfunction and failure caused by moisture
Provides assurance through a 1-year warranty period for after-sales support

Results

ROI Period	18 months
Key Benefits	50% reduction in takt time Eliminated post-processing operations Improved production quality through high precision and operational performance
Client Feedback	By applying two robots to perform simultaneous cutting, processing time was significantly reduced, cutting quality improved, and we were able to reduce additional post-processing work.

Automotive Exterior Part Waterjet Cutting Automation using Two Yaskawa Robots

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Application Field: Industry > Automotive, Application > Etc., Sector > Manufacturing

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