Automotive Rubber Packing Assembly Automation with a Cartesian Robot and EPSON C4

Industry > AutomotiveApplication > AssemblySector > Manufacturing

#RubberPackingAssembly#PressFitAssembly#EpsonC4#CartesianRobot#IndustrialRobot#AutomotiveElectronics#TaktTimeReduction#ProductivityImprovement

Process Overview

This solution assembles rubber packings onto automotive electronic components using an Epson C4 robot.

By combining a cartesian robot and an industrial robot to correct the picking orientation, rubber packing assembly can be performed quickly and consistently.

Components

Robot	EPSON C4 6-axis articulated robot Payload: 4 kg Max reach: 600 mm Weight: 27 kg Repeatability: ±0.02 mm 3-axis cartesian robot
Peripherals	Pneumatic gripper Tool changer Part transfer jig Part transfer conveyor

Workflow

STEP 1.	Part input
STEP 2.	Pick with cartesian robot
STEP 3.	Re-pick with articulated robot
STEP 4.	Press-fit rubber packing assembly
STEP 5.	Unload to completed position

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Key Features

Precise and high-speed operation

Enables precise operations using an industrial robot with high repeatability
Performs fast motion with a maximum joint speed of 720 deg/s, minimizing takt time

Minimized installation and workspace footprint

Minimizes installation and operating space thanks to the robot’s compact form factor

Implementation Results

ROI Period	2.5 years
Key Metrics	Increased productivity by minimizing non-productive time
Client Feedback	Production time was reduced through fast and continuous operation.

Automotive Rubber Packing Assembly Automation with a Cartesian Robot and EPSON C4

Application Field: Industry > Automotive, Application > Assembly, Sector > Manufacturing

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