Features
Improved Productivity and Operational Efficiency
Cycle Time Minimization: Utilizes high-speed, high-precision industrial robots to ensure the fastest possible processing times.
Optimized Utility: A single robot serves two machine tools, matching machining times to minimize idle periods.
Scalable Layout: The system configuration can be expanded or modified based on the number of processing machines.
Continuous Production: Integrated input/output conveyors minimize management intervention and enable seamless 24/7 operation.
Custom Tooling: End-of-arm tooling (grippers) can be custom-designed and manufactured to meet specific workpiece requirements and performance goals.
Simultaneous Safety and High Space Utilization
Space Maximization: Minimizes the occupied area in front of machine tools, allowing for a highly efficient floor plan.
Redundant Safety Systems: Dual-layered operator protection ensures a secure working environment.
Integrated Safety Barrier: Protective walls are installed directly on the robot base to secure the workspace during operation.
Intelligent Motion Control: Worker detection sensors are mounted on the linear rail, automatically decelerating or stopping the robot if a person approaches.
Results
| Key Benefits | Minimized labor input for workpiece loading.
Increased productivity by reducing idle waiting times.
|
|---|---|
| Client Feedback | We were able to significantly increase our overall productivity by minimizing the required labor force and drastically shortening the idle time between machining cycles. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
Injection Molding Take-out and Laser Cutting using Yushin Precision Equipment
This laser processing automation solution utilizes the YUSHIN SC-150 take-out robot to automate the process of extracting plastic injection-molded parts and performing (gate) laser cutting. By integrating the tasks from part extraction to gate laser cutting, the system minimizes management points and significantly improves productivity. *The process is implemented after thorough testing based on the specific shape of the product.
Machining Center Tending using Neuromeka Indy7
This machine tending automation solution utilizes the Neuromeka Indy7 collaborative robot (cobot) to automate the manual process of handling graphite electrodes in a machining center (MCT). By integrating pre-process data entry, real-time monitoring, and actual measurement tasks, the system ensures high-precision machining. Workers are now only responsible for loading raw materials into the feeding section, while the robot handles the actual machining operations. This shift allows a single operator to manage and operate multiple machines simultaneously, significantly boosting both production efficiency and quality. Furthermore, by leveraging Gun Solution's specialized integration, the robot can perform tasks in the same manner as a human operator even on older legacy machine tools. This eliminates the need for expensive hardware interfaces, resulting in substantial cost savings.
Petri Dish (Challe) Packaging through Cartesian Robots
This is an automated packaging solution that replaces the manual process of stacking and bagging Petri dishes with a system powered by three Cartesian (Gantry) robots. By utilizing a combination of three Cartesian robots, the system performs continuous operations at high speeds. The linear design of these robots allows for a compact installation, making it ideal for facilities with limited floor space while maintaining high throughput.
Features
Improved Productivity and Operational Efficiency
Cycle Time Minimization: Utilizes high-speed, high-precision industrial robots to ensure the fastest possible processing times.
Optimized Utility: A single robot serves two machine tools, matching machining times to minimize idle periods.
Scalable Layout: The system configuration can be expanded or modified based on the number of processing machines.
Continuous Production: Integrated input/output conveyors minimize management intervention and enable seamless 24/7 operation.
Custom Tooling: End-of-arm tooling (grippers) can be custom-designed and manufactured to meet specific workpiece requirements and performance goals.
Simultaneous Safety and High Space Utilization
Space Maximization: Minimizes the occupied area in front of machine tools, allowing for a highly efficient floor plan.
Redundant Safety Systems: Dual-layered operator protection ensures a secure working environment.
Integrated Safety Barrier: Protective walls are installed directly on the robot base to secure the workspace during operation.
Intelligent Motion Control: Worker detection sensors are mounted on the linear rail, automatically decelerating or stopping the robot if a person approaches.
Results
| ROI Period | 24 months |
|---|---|
| Key Benefits | Minimized labor input for workpiece loading.
Increased productivity by reducing idle waiting times.
|
| Client Feedback | We were able to significantly increase our overall productivity by minimizing the required labor force and drastically shortening the idle time between machining cycles. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.