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Petri Dish (Challe) Packaging through Cartesian Robots

Solution Provider
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Application Field
Industry > Metal·Plastics, Application > Packing·Packaging, Sector > Manufacturing
Industry > Metal·PlasticsApplication > Packing·PackagingSector > Manufacturing

This is an automated packaging solution that replaces the manual process of stacking and bagging Petri dishes with a system powered by three Cartesian (Gantry) robots.

By utilizing a combination of three Cartesian robots, the system performs continuous operations at high speeds. The linear design of these robots allows for a compact installation, making it ideal for facilities with limited floor space while maintaining high throughput.

Components

Robot
  • Robot: 3 Cartesian Robots (Multi-Axis Linear Systems)

    • Robot 1: Product infeeding and precision stacking.

    • Robot 2: Packaging material (poly bags/sleeves) feeding.

    • Robot 3: Transferring the stacked products into the packaging unit.

  • Sealing Unit: High-speed thermal or ultrasonic sealer for airtight finishing.

  • Gripper System: Vacuum-based or soft-touch grippers designed to prevent scratches on transparent plastic.

Workflow

STEP 1.Stacking: Products are stacked to a predefined count.
STEP 2.Alignment: Ensuring the stack is perfectly vertical and centered.
STEP 3.Material Infeed: Feeding the packaging film or sleeve.
STEP 4.Positioning: Moving the product stack to the exact packaging coordinates.
STEP 5.Opening: Automatically opening the mouth of the packaging material.
STEP 6.Insertion: Pushing the product stack into the packaging sleeve.
STEP 7.Sealing: Hermetically sealing the entrance of the package.
STEP 8.Discharge: Moving the finished package onto the outfeed conveyor.

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ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.

Bigwave Robotics Inc.

Bigwave Robotics serves only as an e-commerce intermediary for certain products listed by third-party vendors on Marosol and is not the seller of record for those transactions. Bigwave Robotics shall not be held liable for any product information, transactions, or related issues concerning items registered by third-party sellers.

ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.