Engine Block Part Transfer Automation using Kawasaki BT200L and Linear Track

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Engine Block Part Transfer Automation using Kawasaki BT200L and Linear Track

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Application Field: Industry > Automotive, Application > Loading·Unloading, Sector > Manufacturing

Industry > AutomotiveApplication > Loading·UnloadingSector > Manufacturing

#EngineBlockHandling#HeavyPayloadAutomation#MaterialHandling#RobotOnTrack#KawasakiRobot#LinearTrack#FactoryAutomation#SafetyImprovement

Process Overview

This loading/unloading automation solution uses the Kawasaki BT200L and a gantry linear module to automate the transfer of heavy engine blocks between process stations.

By automatically transferring heavy engine blocks weighing over hundreds of kilograms according to the process sequence, the solution reduces logistics transfer time compared to manual handling and significantly lowers the risk of safety accidents caused by heavy-load operations.

*The estimated budget includes only the system cost excluding the robot, and turnkey project execution is also available as a full system package including the robot.

Components

Robot	Kawasaki BT200L (separate configuration) 6-axis articulated robot Payload: 200 kg Working range: 3,151 mm Weight: 1,100 kg Repeatability: ±0.08 mm
Peripherals	SP Systems heavy-duty track motion (linear module) Engine block infeed jig Engine block outfeed jig Tool: pneumatic gripper

Workflow

STEP 1.	Pick from the infeed jig
STEP 2.	Move to the outfeed position
STEP 3.	Place onto the outfeed jig

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Features

Improved Productivity and Operational Efficiency

Minimizes (loading/unloading) cycle time by using a high-speed heavy-payload industrial robot and gantry linear module
Reduces idle time and waiting time through continuous robotic operation
Prevents ergonomic injuries caused by heavy-load handling and reduces the risk of safety accidents due to heavy object drops

Results

Key Benefits	Minimization of loading labor Improved productivity by reducing idle waiting time
Client Feedback	Due to the heavy weight of the workpieces, transfer operations required a relatively long time and the previous work route was inefficient. With SP Systems’ solution, we were able to shorten handling time and improve the overall material flow efficiency

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