EV Cooling Fin Manufacturing Automation with 4 Hyundai Robots and a Cartesian Robot

Industry > AutomotiveApplication > Machine TendingSector > Manufacturing

#EVCoolingFin#PressFormingAutomation#HyundaiRobotics#CartesianRobot#MachineVisionInspection#InLineAutomation#QualityImprovement#HigherThroughput

Process Overview

This solution is a manufacturing automation system for producing EV cooling fins using four Hyundai Robotics HH010L robots and a cartesian robot.

By automating the entire continuous workflow in-line, including raw material cutting, press forming, and appearance inspection, productivity has increased and product quality has been significantly improved through 100% inspection.

Components

Robot	Hyundai Robotics HH010L (x4) Payload: 10 kg Working radius: 1,964 mm Cartesian robot
Peripherals	Sony machine vision system (ez-VISION) Pattern matching: Detects presence and condition of measured parts Edge: Checks part presence and assembly condition Length: Detects position and appearance defects, measures distance Histogram: Inspects contamination and print density 1D/2D barcode: Manages product lot manufacturing information OCR: Recognizes characters such as model name and expiration date Circle: Measures location and size of circular parts Color pattern matching: Color matching and comparison Edge contour: Surface inspection and defect inspection Blob: Measures area Raw material infeed feeder Pneumatic gripper Vacuum gripper Product transfer conveyor Product fixing jig Air blow unit Small high-speed hydraulic press (DYMSP-10 class) Washing unit

Robot

Hyundai Robotics HH010L (x4)
Payload: 10 kg
Working radius: 1,964 mm
Cartesian robot

Peripherals

Sony machine vision system (ez-VISION)
Pattern matching: Detects presence and condition of measured parts
Edge: Checks part presence and assembly condition
Length: Detects position and appearance defects, measures distance
Histogram: Inspects contamination and print density
1D/2D barcode: Manages product lot manufacturing information
OCR: Recognizes characters such as model name and expiration date
Circle: Measures location and size of circular parts
Color pattern matching: Color matching and comparison
Edge contour: Surface inspection and defect inspection
Blob: Measures area
Raw material infeed feeder
Pneumatic gripper
Vacuum gripper
Product transfer conveyor
Product fixing jig
Air blow unit
Small high-speed hydraulic press (DYMSP-10 class)
Washing unit

Workflow

STEP 1.	Raw material input
STEP 2.	Raw material cutting
STEP 3.	Air cleaning
STEP 4.	Press forming
STEP 5.	Washing
STEP 6.	Appearance inspection
STEP 7.	Finished product discharge

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Key Features

Excellent production efficiency and improved quality

Improves production efficiency through continuous operation with minimized downtime
Minimizes cycle time by separating and rearranging processes through the combined use of articulated robots and various cartesian robots
Enables early detection and improvement of defects through 100% inspection of finished products
Reduces the required number of operators by minimizing management points

Implementation Results

ROI Period	2.5 years
Key Metrics	Improved productivity through downtime-free production Improved quality through 100% inspection
Client Feedback	By minimizing downtime and waiting time, continuous production became possible and overall production capacity increased significantly.

EV Cooling Fin Manufacturing Automation with 4 Hyundai Robots and a Cartesian Robot

Application Field: Industry > Automotive, Application > Machine Tending, Sector > Manufacturing

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