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EV Cooling Fin Manufacturing Automation with 4 Hyundai Robots and a Cartesian Robot

Solution Provider
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Application Field
Industry > Automotive, Application > Machine Tending, Sector > Manufacturing
Industry > AutomotiveApplication > Machine TendingSector > Manufacturing
#EVCoolingFin#PressFormingAutomation#HyundaiRobotics#CartesianRobot#MachineVisionInspection#InLineAutomation#QualityImprovement#HigherThroughput

Process Overview

This solution is a manufacturing automation system for producing EV cooling fins using four Hyundai Robotics HH010L robots and a cartesian robot.

By automating the entire continuous workflow in-line, including raw material cutting, press forming, and appearance inspection, productivity has increased and product quality has been significantly improved through 100% inspection.

Components

Robot
  • Hyundai Robotics HH010L (x4)

  • Payload: 10 kg

  • Working radius: 1,964 mm

  • Cartesian robot

Peripherals
  • Sony machine vision system (ez-VISION)

  • Pattern matching: Detects presence and condition of measured parts

  • Edge: Checks part presence and assembly condition

  • Length: Detects position and appearance defects, measures distance

  • Histogram: Inspects contamination and print density

  • 1D/2D barcode: Manages product lot manufacturing information

  • OCR: Recognizes characters such as model name and expiration date

  • Circle: Measures location and size of circular parts

  • Color pattern matching: Color matching and comparison

  • Edge contour: Surface inspection and defect inspection

  • Blob: Measures area

  • Raw material infeed feeder

  • Pneumatic gripper

  • Vacuum gripper

  • Product transfer conveyor

  • Product fixing jig

  • Air blow unit

  • Small high-speed hydraulic press (DYMSP-10 class)

  • Washing unit

Workflow

STEP 1.Raw material input
STEP 2.Raw material cutting
STEP 3.Air cleaning
STEP 4.Press forming
STEP 5.Washing
STEP 6.Appearance inspection
STEP 7.Finished product discharge

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ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.

Bigwave Robotics Inc.

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ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.