marosol

Automating Battery Palletizing & Styrofoam Layering at Hankook & Company with Yaskawa Robots 🔋🤖

Solution Provider
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Application Field
Industry > Automotive, Sector > Manufacturing, Sector > Logistics
Industry > AutomotiveSector > ManufacturingSector > Logistics
#Yaskawa#GP250#BatteryPalletizing#FoamPlacementAutomation#ThroughputIncrease#LaborReduction#QualityConsistency

Features

Higher Productivity

  • Line production capacity (CAPA) improved by 30% through parallel operation.

  • Buffering for pallets, styrofoam, and slip sheets enables continuous production capability.

Quality Consistency

  • Standardized palletizing for defined battery and pattern specifications ensures consistent pallet quality.

  • Anti-drop prevention design helps reduce defects.

Improved Work Environment

  • Automation within the operator’s work zone reduces fatigue and injury risk.

  • Helps prevent musculoskeletal disorders caused by repetitive tasks.

Reduced Operating Cost

  • Instead of one operator running one palletizer, one operator can run two palletizers, reducing operating cost relative to output increase.

Prompt Project Completion

  • Using prior references and simulation, the line removal, installation, and stabilization were completed within 5 days of line downtime.

Results

Client Feedback
The customer stated, “After Marosol set up the palletizing line, material flow became smoother than before, and operator satisfaction increased due to a significant reduction in manual work. Despite the short installation schedule and initial concerns about a new vendor, the team completed line removal, installation, and ramp-up within just five days without a single drop incident. We validated more than 40 SKUs, stabilized quickly without impacting production output, and even our management team praised the results. In addition, Marosol’s engineers responded immediately to on-site variables through direct support, making deployment very smooth and resulting in high field satisfaction.

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Bigwave Robotics Inc.

Bigwave Robotics serves only as an e-commerce intermediary for certain products listed by third-party vendors on Marosol and is not the seller of record for those transactions. Bigwave Robotics shall not be held liable for any product information, transactions, or related issues concerning items registered by third-party sellers.

ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.