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Process layout
Process Overview
This machine tending automation solution performs continuous machining processes by integrating three Yaskawa robots with six Doosan machine tools.
In the first machining process, one robot operates two machine tools. Once the first machining is completed and the workpiece is transferred to the downstream process, the other two robots interface with four machine tools to perform the second machining process.
This configuration enables high productivity through continuous machining of a single product.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Load 1st machining workpiece |
|---|---|
| STEP 2. | Load completed part onto conveyor for 2nd machining |
| STEP 3. | Pick 2nd machining workpiece |
| STEP 4. | Adjust gripping position to match machining position (position correction jig) |
| STEP 5. | Load 2nd machining workpiece |
| STEP 6. | Insert finished part into small press-fit station |
| STEP 7. | Load press-fit completed product onto discharge conveyor |
Features
Improves productivity and operational efficiency
Minimizes cycle time by applying a high-speed, high-precision industrial robot
Minimizes idle time by allowing one robot to handle two machine tools
Minimizes management points and enables continuous production by applying an infeed/outfeed conveyor
Enables optimal system design and performance verification based on process conditions
Enables optimized tool design and manufacturing based on process conditions and performance requirements (capable of various tool design and manufacturing)
Enables pre-validation of interference and operational performance through offline simulation
Results
| Key Benefits | Minimization of loading labor
Improved productivity by reducing idle waiting time |
|---|---|
| Client Feedback | We were able to minimize loading labor and reduce idle time, improving overall productivity. |
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