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Process layout

Process Overview

This solution is a manufacturing automation system for producing EV cooling fins using four Hyundai Robotics HH010L robots and a cartesian robot.

By automating the entire continuous workflow in-line, including raw material cutting, press forming, and appearance inspection, productivity has increased and product quality has been significantly improved through 100% inspection.

Components

Robot
  • Hyundai Robotics HH010L (x4)

  • Payload: 10 kg

  • Working radius: 1,964 mm

  • Cartesian robot

Peripherals
  • Sony machine vision system (ez-VISION)

  • Pattern matching: Detects presence and condition of measured parts

  • Edge: Checks part presence and assembly condition

  • Length: Detects position and appearance defects, measures distance

  • Histogram: Inspects contamination and print density

  • 1D/2D barcode: Manages product lot manufacturing information

  • OCR: Recognizes characters such as model name and expiration date

  • Circle: Measures location and size of circular parts

  • Color pattern matching: Color matching and comparison

  • Edge contour: Surface inspection and defect inspection

  • Blob: Measures area

  • Raw material infeed feeder

  • Pneumatic gripper

  • Vacuum gripper

  • Product transfer conveyor

  • Product fixing jig

  • Air blow unit

  • Small high-speed hydraulic press (DYMSP-10 class)

  • Washing unit

Workflow

STEP 1.Raw material input
STEP 2.Raw material cutting
STEP 3.Air cleaning
STEP 4.Press forming
STEP 5.Washing
STEP 6.Appearance inspection
STEP 7.Finished product discharge

Features

Excellent production efficiency and improved quality

  • Improves production efficiency through continuous operation with minimized downtime

  • Minimizes cycle time by separating and rearranging processes through the combined use of articulated robots and various cartesian robots

  • Enables early detection and improvement of defects through 100% inspection of finished products

  • Reduces the required number of operators by minimizing management points

Results

Key Benefits
Improved productivity through downtime-free production
Improved quality through 100% inspection
Client Feedback
By minimizing downtime and waiting time, continuous production became possible and overall production capacity increased significantly.
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EV Cooling Fin Manufacturing Automation with 4 Hyundai Robots and a Cartesian Robot

Application Field
Industry > Automotive, Application > Machine Tending, Sector > Manufacturing

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