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Process layout

Process Overview

A robot vision picking system using robots and AI vision for industrial pick-and-place operations.

A smart conveyor provides flexible part feeding, while AI-based vision inspects parts and captures key information such as position. This enables fast and accurate robot-integrated pick-and-place automation.

Company Introduction

  • Company name: CTR Robotics

  • Established: April 2, 2012

  • Location: 21, 333beon-gil, Gwahangsan-dong, Gangseo-gu, Busan, Korea


Competitiveness 

  • Total solution capabilities for automation equipment manufacturing
    Extensive experience and skilled workforce in custom system design, control, and installation

  • Robotics automation solutions aligned with leading industry trends

  • Mass-production deployment experience for intelligent equipment using robot vision

  • Advanced development capabilities and standardization expertise through PoC projects

  • In-house R&D team dedicated to advanced technology development

Components

Robot

Compatible with various robots

Peripherals
  • 2D vision system; High-resolution camera (12MP)

  • High-speed processing (0.15 sec)

  • AI-based vision software

  • User-friendly HMI

  • Smart conveyor

  • Flexible motion support

  • Low failure rate

  • Intuitive user interface

Workflow

STEP 1.Bulk, unaligned parts are fed into the hopper
STEP 2.Parts are spread and flipped using the smart conveyor
STEP 3.Part inspection and learning using AI-based 2D vision
STEP 4.Detects pickable parts and identifies position
STEP 5.Robot pick-and-place is executed with PLC integrationFast detection and high-accuracy pick-and-place performance

Features

  • Fast detection and high-accuracy pick-and-place performance

  • Precise vibration frequency control suitable for small to medium-sized parts

  • User-friendly configuration (simple and easy parameter setup)

  • Picking with mixed-part sorting capability

  • Applicable to multiple part types based on AI

  • Minimizes required installation footprint

  • Provides solutions tailored to customer needs based on extensive mass-production experience

Results

Client Feedback
Compared to conventional feeders, production increased by minimizing brief stoppages. Space constraints were resolved through a compact design, enabling low-volume, high-mix production. With easy and intuitive programming, fast production changeovers became possible without mechanical modifications.
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AI Vision + Industrial Robot for 2D Picking Automation 🦾 (CTR 2D Picking System Case)

Application Field
Industry > Automotive, Application > Bin Picking, Sector > Manufacturing

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