AI Vision + Industrial Robot for 2D Picking Automation 🦾 (CTR 2D Picking System Case)

#2DPicking#RobotVision#AIVision#PickAndPlace#IndustrialRobotics#SmartConveyor#BinPicking#HighMixLowVolume

Process Overview

A robot vision picking system using robots and AI vision for industrial pick-and-place operations.

A smart conveyor provides flexible part feeding, while AI-based vision inspects parts and captures key information such as position. This enables fast and accurate robot-integrated pick-and-place automation.

Company Introduction

Company name: CTR Robotics
Established: April 2, 2012
Location: 21, 333beon-gil, Gwahangsan-dong, Gangseo-gu, Busan, Korea

Competitiveness

Total solution capabilities for automation equipment manufacturing
Extensive experience and skilled workforce in custom system design, control, and installation
Robotics automation solutions aligned with leading industry trends
Mass-production deployment experience for intelligent equipment using robot vision
Advanced development capabilities and standardization expertise through PoC projects
In-house R&D team dedicated to advanced technology development

Components

Robot	Compatible with various robots
Peripherals	2D vision system; High-resolution camera (12MP) High-speed processing (0.15 sec) AI-based vision software User-friendly HMI Smart conveyor Flexible motion support Low failure rate Intuitive user interface

Workflow

STEP 1.	Bulk, unaligned parts are fed into the hopper
STEP 2.	Parts are spread and flipped using the smart conveyor
STEP 3.	Part inspection and learning using AI-based 2D vision
STEP 4.	Detects pickable parts and identifies position
STEP 5.	Robot pick-and-place is executed with PLC integrationFast detection and high-accuracy pick-and-place performance

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Key Features

Fast detection and high-accuracy pick-and-place performance
Precise vibration frequency control suitable for small to medium-sized parts
User-friendly configuration (simple and easy parameter setup)
Picking with mixed-part sorting capability
Applicable to multiple part types based on AI
Minimizes required installation footprint
Provides solutions tailored to customer needs based on extensive mass-production experience

Implementation Results

ROI Period
Key Metrics
Client Feedback	Compared to conventional feeders, production increased by minimizing brief stoppages. Space constraints were resolved through a compact design, enabling low-volume, high-mix production. With easy and intuitive programming, fast production changeovers became possible without mechanical modifications.