Process layout
This is the ModernTek Charging Automation System (RACS, Robot Arm Charger System), which utilizes Collaborative for the convenience and safety of electric Automotive charging stations and enables 24-hour 1:N automatic charging.
The Automatic Charging System (RACS) is a system that can be built at a lower cost (about 60%) compared to other products because it charges multiple Automotive simultaneously and sequentially with a single robot and power unit.
The estimated cost is subject to change depending on the charger capacity (120 ~ 240kW) and robot rail structure (ground or ceiling type).
Components
| Robot | Doosan Collaborative robot M1013; - 6-axis articulated Collaborative, 6 torque sensors, payload 10kg, repeatability ± 0.05mm, working radius 1,300mm, weight 33kg |
|---|---|
| Peripherals | Tools: Pneumatic Gripper; Charging Port Recognition 3D Camera; Peripherals: Electric Vehicle Charging System Power Unit (Master) 1EA / Charging Unit Slave 4EA (Dimensions: (Master) 500mm X 700mm X 1,580mm, (Slave) 204mm X 217mm X 1,550mm, Weight: (Master) 300kg, (Slave) 60kg, Operating Temperature/Humidity: -30~60°C / ≤ 95%); Mobile Robot Base (Linear Track); License Plate Recognition System; Automotive Parking Location Recognition Vision ; Canopy; |
Workflow
| STEP 1. | Vehicle entry |
|---|---|
| STEP 2. | Vehicle number, location recognition |
| STEP 3. | Move the robot to the charging location |
| STEP 4. | Charger pickup |
| STEP 5. | Insert the charger after recognizing the Automotive charging location |
| STEP 6. | Perform charging |
| STEP 7. | Once charging is complete, remove the charger and return it to its original position. |
Features
Compact and efficient charging system
Compact installation is possible by separating the power unit (Master) and the charging unit (Slave).
Multiple vehicles can be charged with a single robot by applying a moving track.
Increased charging efficiency by efficiently distributing limited power supply using patented simultaneous/sequential charging technology.
Unmanned system enables 24-hour operation at night
Providing a safe charging environment
Prevention of safety accidents (such as electric shock) that may occur during charging work
Automatic location check tailored to the parking environment
Charging operation is possible by automatically correcting parking position errors using external parking location and direction detection Vision and a Vision installed at the end of the robot arm.
We can provide various solutions based on our expertise in electric vehicle chargers.
Solar Power Trading - Compatible with the Charging Stations and ESS
Charging cable can be changed and customized.
Miniaturization of the charging unit is possible through a separate structure for bidirectional power trading.
Integrated charging stations can be built (e.g., E-Bus)
Results
| Key Benefits | An increase in the number of vehicles simultaneously charged within a unit space |
|---|---|
| Client Feedback | With the increasing demand for electric vehicles, securing charging stations is a critical necessity. Through ModernTek's solution, we can perform more charging simultaneously in a small space, enabling efficient operation. |
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