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This is the ModernTek Charging Automation System (RACS, Robot Arm Charger System), which utilizes Collaborative for the convenience and safety of electric Automotive charging stations and enables 24-hour 1:N automatic charging.


The Automatic Charging System (RACS) is a system that can be built at a lower cost (about 60%) compared to other products because it charges multiple Automotive simultaneously and sequentially with a single robot and power unit.


The estimated cost is subject to change depending on the charger capacity (120 ~ 240kW) and robot rail structure (ground or ceiling type).


Components

Robot

Doosan Collaborative robot M1013; - 6-axis articulated Collaborative, 6 torque sensors, payload 10kg, repeatability ± 0.05mm, working radius 1,300mm, weight 33kg

Peripherals

Tools: Pneumatic Gripper; Charging Port Recognition 3D Camera; Peripherals: Electric Vehicle Charging System Power Unit (Master) 1EA / Charging Unit Slave 4EA (Dimensions: (Master) 500mm X 700mm X 1,580mm, (Slave) 204mm X 217mm X 1,550mm, Weight: (Master) 300kg, (Slave) 60kg, Operating Temperature/Humidity: -30~60°C / ≤ 95%); Mobile Robot Base (Linear Track); License Plate Recognition System; Automotive Parking Location Recognition Vision ; Canopy;

Workflow

STEP 1.Vehicle entry
STEP 2.Vehicle number, location recognition
STEP 3.Move the robot to the charging location
STEP 4.Charger pickup
STEP 5.Insert the charger after recognizing the Automotive charging location
STEP 6.Perform charging
STEP 7.Once charging is complete, remove the charger and return it to its original position.

Features


Compact and efficient charging system


 Compact installation is possible by separating the power unit (Master) and the charging unit (Slave).

 Multiple vehicles can be charged with a single robot by applying a moving track.

 Increased charging efficiency by efficiently distributing limited power supply using patented simultaneous/sequential charging technology.

 Unmanned system enables 24-hour operation at night



 Providing a safe charging environment


 Prevention of safety accidents (such as electric shock) that may occur during charging work



 Automatic location check tailored to the parking environment


 Charging operation is possible by automatically correcting parking position errors using external parking location and direction detection Vision and a Vision installed at the end of the robot arm.



 We can provide various solutions based on our expertise in electric vehicle chargers.


 Solar Power Trading - Compatible with the Charging Stations and ESS

 Charging cable can be changed and customized.

 Miniaturization of the charging unit is possible through a separate structure for bidirectional power trading.

 Integrated charging stations can be built (e.g., E-Bus)


Results

Key Benefits
An increase in the number of vehicles simultaneously charged within a unit space
Client Feedback
With the increasing demand for electric vehicles, securing charging stations is a critical necessity. Through ModernTek's solution, we can perform more charging simultaneously in a small space, enabling efficient operation.

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Moderntec Electric Vehicle Automatic Charging System (RACS) using Doosan's Collaborative Robot

Lead Time
12 weeks(Design 6 weeks, fabrication 4 weeks, installation 1 week, commissioning 1 week)
Estimated Budget
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Application Field
Application > Etc., Building Type > Etc.