#ProtectiveFilm#TapingAutomation#InspectionAutomation#DENSORobot#ToolChanger#VisionInspection#WeightCheck#ProductivityImprovement

Process Overview

This inspection automation solution uses the DENSO VM60B1 robot to automate quality inspection and protective film application for automotive parts by performing taping and inspection processes through robotic wrapping.

By switching between three tools, the system performs gate cutting, protective film application, and inspection in a single integrated workflow, minimizing management points and improving overall productivity.

Components

Robot
  • DENSO VM-60B1

  • 6-axis articulated robot

  • Working range: 1,298 mm

  • Payload: 13 kg

  • Weight: 82 kg

  • Repeatability: ±0.07 mm

  • Standard cycle time: 0.95 sec

Peripherals
  • Tool changer

  • Ultrasonic cutter for gate cutting

  • Wrapping unit

  • Brush and vacuum gripper (for applying wrapping tape and transferring to inspection station)

  • Peripheral component press-fit and rotation device

  • Vision inspection system

  • Weight inspection system

  • Discharge conveyor

Workflow

STEP 1.Place plastic parts on the jig
STEP 2. Gate cutting with ultrasonic cutter
STEP 3. Change to wrapping tool and apply protective film
STEP 4. Change to brush and vacuum gripper and apply wrapping tape
STEP 5. Pick the product and perform vision inspection
STEP 6. Load onto weight inspection station and perform weight check
STEP 7. OK/NG judgment via weight conveyor and discharge OK products

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Automotive Parts Protective Film Application and Inspection Using DENSO Robot

Implementing Company
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Estimated Project Duration
0week
Robot Model
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