Process layout
Process Overview
This solution automates high-payload automotive wheel handling using a Yaskawa GP250 robot.
Since automotive wheels are heavy workpieces (over 8 kg) that are difficult and physically demanding for operators to handle, robot automation enables handling up to two wheels at once, improving productivity and operator satisfaction.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Workpiece infeed and transfer |
|---|---|
| STEP 2. | Position sensing and tracking |
| STEP 3. | Workpiece pick-up |
| STEP 4. | Outfeed conveyor tracking |
| STEP 5. | Workpiece unloading |
Features
Improves both work environment and productivity
Prevents operator musculoskeletal disorders by automating high-payload (over 8 kg) handling
Reduces cycle time by handling two workpieces simultaneously
Enables continuous operation by performing both infeed and outfeed conveyor transfer while parts remain in motion
Supports optimal design and pre-validation based on process conditions
Supports custom tool design and fabrication optimized for process conditions and performance
Enables tool and layout design for simultaneous handling of two workpieces
Minimizes errors caused by positional deviation by clamping the conveyor jig lower section
Results
| Key Benefits | Higher productivity through reduced cycle time Prevention of operator musculoskeletal disorders |
|---|---|
| Client Feedback | This process was physically demanding due to high-payload product handling. With automation, operators were reassigned to other processes, improving work efficiency and productivity. |
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