Process layout
Process Overview
This deburring automation solution uses the FANUC M-10iA/12 robot to automate manual deburring operations for engine parts.
By applying Youngchang Robotech’s solution with a deburring tool that can maintain appropriate force according to input conditions, the system enables precise and consistent deburring quality.
Configured as a single automation cell, the solution is easy to install and operate, and it also supports deburring at multiple angles even for complex-shaped parts.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Fix the workpiece |
|---|---|
| STEP 2. | Perform deburring operation |
| STEP 3. | Perform air blowing |
| STEP 4. | Rotate the workpiece fixing table |
| STEP 5. | Perform deburring operation |
| STEP 6. | Perform air blowing |
Features
Improved Productivity and Operational Efficiency
Minimizes cycle time by applying a high-speed, high-precision industrial robot
Enables continuous operation regardless of operator fatigue, increasing overall productivity
Consistent Process Quality
Ensures uniform deburring quality by using a deburring tool with contact force adjustment
Delivers highly repeatable and precise operation through an industrial robot platform
Improved Operator Working Environment
Prevents musculoskeletal disorders caused by repetitive deburring work
Helps prevent respiratory illnesses by reducing airborne foreign particles outside the automation cell
Results
| Key Benefits | Reduced cycle time and increased productivity
Reduced defect rate
Improved working environment |
|---|---|
| Client Feedback | Deburring heavy workpieces required significant handling time, which increased overall working time. After applying Youngchang Robotech’s solution, we were able to significantly reduce processing time, lower the defect rate, and improve overall product quality. |
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