Process layout
Process Overview
This assembly automation solution automates automotive lamp assembly and inspection processes using Yaskawa GP12 and Robostar RPA80-4B robots.
By utilizing two Yaskawa (vertical articulated) robots and two Robostar (horizontal articulated, SCARA) robots, the entire process is divided based on takt time, enabling continuous operations to be completed within a short cycle time. In addition, the solution performs inspection processes and QR code labeling after assembly, achieving end-to-end process automation and minimizing defect rates.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Product picking |
|---|---|
| STEP 2. | Air blowing |
| STEP 3. | Load product onto turntable |
| STEP 4. | Insert internal assembly parts |
| STEP 5. | Internal heating |
| STEP 6. | Internal compression |
| STEP 7. | Front cover assembly |
| STEP 8. | External compression |
| STEP 9. | Product cooling |
| STEP 10. | External compression |
| STEP 11. | Lamp performance test |
| STEP 12. | QR code labeling |
| STEP 13. | QR code inspection |
| STEP 14. | Defective/NG product discharge |
| STEP 15. | Discharge pallet stacking |
Features
Improved Production Efficiency and Enhanced Quality
Improves production efficiency through continuous operation by minimizing idle time
Minimizes defect rates by performing 100% inspection and testing processes
Reduces cycle time by optimizing work distribution based on LOB (Line of Balance)
Optimizes the process flow based on product manufacturing characteristics
Reduces the number of operators by minimizing management points
Results
| Key Benefits | Improved productivity
Improved quality through 100% inspection and testing |
|---|---|
| Client Feedback | We required continuous operation due to a short takt time, and through Nautechnics’ solution, we were able to redistribute the process and improve both productivity and quality. |
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