Process layout
Process Overview
This application case features a paper bag palletizing solution that integrates a proprietary OP System with the Hyundai Robotics HS220.
The self-developed OP System allows for flexible configurations based on pallet size and packaging characteristics, ensuring high operational efficiency. Leveraging years of expertise in delivering bag manufacturing equipment, we have implemented a responsible and stable palletizing system optimized for the production floor.
Warranty: 1 Year
Project Year: 2023
Project Duration: Subject to consultation
Project Background & Objectives
High-Speed Efficiency: The need for an efficient palletizing solution to match high-speed automated production lines.
Flexibility: The requirement for a system that allows flexible setting changes to accommodate various product sizes.
Components
| Robot |
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Workflow
| STEP 1. | Transport: Products are transported via conveyor. |
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| STEP 2. | Alignment: Items are positioned correctly using an alignment device. |
| STEP 3. | Pick: The industrial robot picks the item using a specialized gripper. |
| STEP 4. | Palletizing: Products are stacked onto the pallet according to a pre-configured pattern. |
Features
High Throughput Integration
Seamlessly connects with the entire conveyor line to handle high-capacity (Capa) production volumes.
User-Friendly Customization
Equipped with an OP panel featuring an intuitive UX/UI, allowing operators to respond flexibly to various pallet and bag sizes.
Cost-Effective Visionless System
Utilizes a dedicated product alignment device to achieve precise positioning without the need for expensive vision systems, enabling a low-cost yet high-performance solution.
Results
| Key Benefits | High output through high-speed repetitive cycles.
Efficiently replaces manual labor in strenuous, repetitive tasks.
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| Client Feedback | "When workers handled the palletizing manually, it was difficult to increase production capacity even when customer orders piled up. Since introducing this palletizing solution, our capacity has grown exponentially, allowing us to handle any volume of orders without issue."
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