Process layout
Process Overview
This assembly automation solution uses a YUSHIN take-out robot (SCⅡ-150) to automate the process of insert-molding a steel plate into a plastic injection-molded part during production. By automating both the insert-loading operation and the downstream inspection process, the system minimizes control points while improving overall productivity.
Components
| Robot | YUSHIN SCII-150D (for insert loading) 5-axis Cartesian robot + 90° tilting arm, payload 5 kg, repeatability ±0.1 mm Work envelope/stroke: Travel 1,500 mm / Fore–aft 468 mm / Vertical 850 mm 3-axis Cartesian unit: Vacuum grippers ×2 |
|---|---|
| Peripherals | EOAT / Tooling - Tool changer (rotary type): tool change via rotation - Pneumatic grippers ×4 (for part take-out) - Vacuum grippers ×4 (for insert loading) Peripheral Equipment - Injection molding equipment (optional / separate) - Bowl feeder (steel plate feeding) - Steel plate loading jig - Finished-product discharge conveyor |
Workflow
| STEP 1. | Singulate and feed two steel plates at a time via the bowl feeder |
|---|---|
| STEP 2. | Pick two steel plates per cycle and place them into the 8-position loading jig |
| STEP 3. | Pick a set of eight steel plates and transfer them to the injection molding machine |
| STEP 4. | Take out the molded part and load the steel plates |
| STEP 5. | Discharge the finished product via the outfeed conveyor. |
Features
Improved Production Efficiency and Quality
Continuous, low-idle operation improves overall production efficiency.
Fewer control points reduce the number of operators required.
Cost-Effective Performance with a Dedicated Take-Out Robot
A dedicated take-out robot enables a compact installation and overhead handling.
Optimized motion profiles support high-speed cycle operation.
Compared to articulated robots, this tailored solution minimizes upfront investment cost.
Results
| Key Benefits | Improved productivity
Minimized staffing by reducing control/management points
Reduced insert-missing defects |
|---|---|
| Client Feedback | Because the machining cycle time was short, continuous operation was required by deploying Seojeong’s solution, production speed improved significantly. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Process layout
Process Overview
This assembly automation solution uses a YUSHIN take-out robot (SCⅡ-150) to automate the process of insert-molding a steel plate into a plastic injection-molded part during production. By automating both the insert-loading operation and the downstream inspection process, the system minimizes control points while improving overall productivity.
Components
| Robot | YUSHIN SCII-150D (for insert loading) 5-axis Cartesian robot + 90° tilting arm, payload 5 kg, repeatability ±0.1 mm Work envelope/stroke: Travel 1,500 mm / Fore–aft 468 mm / Vertical 850 mm 3-axis Cartesian unit: Vacuum grippers ×2 |
|---|---|
| Peripherals | EOAT / Tooling - Tool changer (rotary type): tool change via rotation - Pneumatic grippers ×4 (for part take-out) - Vacuum grippers ×4 (for insert loading) Peripheral Equipment - Injection molding equipment (optional / separate) - Bowl feeder (steel plate feeding) - Steel plate loading jig - Finished-product discharge conveyor |
Workflow
| STEP 1. | Singulate and feed two steel plates at a time via the bowl feeder |
|---|---|
| STEP 2. | Pick two steel plates per cycle and place them into the 8-position loading jig |
| STEP 3. | Pick a set of eight steel plates and transfer them to the injection molding machine |
| STEP 4. | Take out the molded part and load the steel plates |
| STEP 5. | Discharge the finished product via the outfeed conveyor. |
Features
Improved Production Efficiency and Quality
Continuous, low-idle operation improves overall production efficiency.
Fewer control points reduce the number of operators required.
Cost-Effective Performance with a Dedicated Take-Out Robot
A dedicated take-out robot enables a compact installation and overhead handling.
Optimized motion profiles support high-speed cycle operation.
Compared to articulated robots, this tailored solution minimizes upfront investment cost.
Results
| Key Benefits | Improved productivity
Minimized staffing by reducing control/management points
Reduced insert-missing defects |
|---|---|
| Client Feedback | Because the machining cycle time was short, continuous operation was required by deploying Seojeong’s solution, production speed improved significantly. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
PCB Inspection Automation using Universal Robots UR5
This vision inspection automation solution is designed for 100% PCB inspection, where the robot loads PCBs into the testing equipment and sorts them into "Pass" or "Fail" categories based on the results. By replacing the repetitive manual task of constantly loading and unloading PCBs, companies can reassign operators to higher-value tasks, significantly improving labor efficiency. Furthermore, this solution allows manufacturers to transition from manual sampling to total inspection (100%), drastically enhancing the quality standards delivered to customers.
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This automation solution combines logistics and sorting automation by utilizing Mech-Mind 3D Vision and the Yaskawa GP8 robot to classify and transfer a diverse range of unstructured objects. By leveraging a highly cost-effective 3D vision system to recognize both the position and geometry of items, the robot can easily sort products even if their locations change or multiple types of objects are mixed together. This is the ideal solution for environments with diverse workpieces or for companies looking to automate manual tasks with minimal changes to their existing workspace. The project was implemented to automate order picking in fulfillment centers and eliminate the manual labor required for sorting individual packaged goods. Furthermore, it aims to achieve high-efficiency sorting for unstructured and mixed-SKU inventory. *Note: This content is based on a demo; actual deployment may require additional equipment based on specific customer requirements.
PCB Flex Cable Insertion using Epson N2 and FT Sensors
This assembly automation solution utilizes the Epson N2 robot and FT (Force-Torque) sensors to automate the highly difficult process of inserting Flex Cables into PCB connectors. It is the optimal solution for performing high-precision assembly tasks while minimizing cycle times within confined workspaces. This project was initiated to automate the Flex Cable insertion process, which previously relied entirely on manual labor.