Process layout
Process Overview
This transfer automation solution uses two Yaskawa robots and vacuum grippers to perform gate cutting on automotive bumper injection molded parts and transfer them to a conveyor tray.
The system accurately picks curved and flexible bumper parts, performs gate cutting, and applies conveyor tracking technology to load parts onto continuously moving conveyor trays.
By enabling continuous operation without stoppage or idle time, the solution maintains high productivity throughout the process.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Pick two molded parts from the injection machine and perform gate cutting |
|---|---|
| STEP 2. | Load the molded parts onto the belt conveyor |
| STEP 3. | Move and fix at the end of the conveyor |
| STEP 4. | Pick the workpiece |
| STEP 5. | Apply sticker labeling |
| STEP 6. | Wait for tray conveyor position |
| STEP 7. | Load onto the tray conveyor synchronized with conveyor speed |
Features
Enables optimized system design tailored to the process
Ensures precise cutting and transfer operations for complex-shaped and flexible materials
Designs and manufactures vacuum grippers optimized for automotive bumper geometry
Enables optimized tool design and manufacturing based on process conditions and performance requirements
Enables continuous operation without stoppage or idle time using conveyor tracking technology, maintaining high productivity
Minimizes management points by performing additional processes such as sticker labeling within the same workflow
Minimizes failure rates through pre-validation
Enables pre-validation of interference and operational performance through offline simulation
Results
| Key Benefits | Minimization of loading labor
Reduced idle waiting time |
|---|---|
| Client Feedback | We were able to minimize loading labor and reduce idle time, improving overall productivity. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Process layout
Process Overview
This transfer automation solution uses two Yaskawa robots and vacuum grippers to perform gate cutting on automotive bumper injection molded parts and transfer them to a conveyor tray.
The system accurately picks curved and flexible bumper parts, performs gate cutting, and applies conveyor tracking technology to load parts onto continuously moving conveyor trays.
By enabling continuous operation without stoppage or idle time, the solution maintains high productivity throughout the process.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Pick two molded parts from the injection machine and perform gate cutting |
|---|---|
| STEP 2. | Load the molded parts onto the belt conveyor |
| STEP 3. | Move and fix at the end of the conveyor |
| STEP 4. | Pick the workpiece |
| STEP 5. | Apply sticker labeling |
| STEP 6. | Wait for tray conveyor position |
| STEP 7. | Load onto the tray conveyor synchronized with conveyor speed |
Features
Enables optimized system design tailored to the process
Ensures precise cutting and transfer operations for complex-shaped and flexible materials
Designs and manufactures vacuum grippers optimized for automotive bumper geometry
Enables optimized tool design and manufacturing based on process conditions and performance requirements
Enables continuous operation without stoppage or idle time using conveyor tracking technology, maintaining high productivity
Minimizes management points by performing additional processes such as sticker labeling within the same workflow
Minimizes failure rates through pre-validation
Enables pre-validation of interference and operational performance through offline simulation
Results
| Key Benefits | Minimization of loading labor
Reduced idle waiting time |
|---|---|
| Client Feedback | We were able to minimize loading labor and reduce idle time, improving overall productivity. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Turbocharger Leak Inspection Automation with Epson VT6L
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Automotive Body Frame Bin Picking using Hyundai HS210E and Pickit 3D Vision
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Automotive Hood Polishing with UR10 and OnRobot Sander
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