Process layout
Process Overview
This deployment is an automation solution for part assembly and processing lines using an All Picker Gripper. As the name suggests, the All Picker Gripper is designed to pick a wide range of objects, and it can perform stable picking even when the workpiece has holes or an irregular shape.
Components
| Robot | Robot + gripper All Picker Gripper Payload: 10 kg Size can be customized to match the workpiece requirements |
|---|---|
| Peripherals | Conveyor |
Workflow
| STEP 1. | Part loading |
|---|---|
| STEP 2. | Conveyor and lift operation |
| STEP 3. | Empty-box outfeed via conveyor |
| STEP 4. | UR robot and hand chuck operation |
| STEP 5. | Cylinder alignment (part positioning) |
| STEP 6. | Mold part loading (after completion, pin-up) |
| STEP 7. | Finished-product outfeed via conveyor. |
Features
Capable of reliably picking a wide range of workpieces—even those with through-holes or perforations—without being constrained by part geometry.
Equipped with a specialized sponge interface on the gripper to minimize adhesion/friction at the contact surface, resulting in near-zero surface damage to the product.
Lightweight design, well-suited for integration on small/compact robot arms (small payload classes).
Results
| Key Benefits | Enables 24/7 operation and replaces manual labor in repetitive tasks. |
|---|---|
| Client Feedback | Previously, operators had to be physically present on-site to perform the work. By introducing robots, the process can now run without constant operator involvement, significantly improving overall efficiency. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Process layout
Process Overview
This deployment is an automation solution for part assembly and processing lines using an All Picker Gripper. As the name suggests, the All Picker Gripper is designed to pick a wide range of objects, and it can perform stable picking even when the workpiece has holes or an irregular shape.
Components
| Robot | Robot + gripper All Picker Gripper Payload: 10 kg Size can be customized to match the workpiece requirements |
|---|---|
| Peripherals | Conveyor |
Workflow
| STEP 1. | Part loading |
|---|---|
| STEP 2. | Conveyor and lift operation |
| STEP 3. | Empty-box outfeed via conveyor |
| STEP 4. | UR robot and hand chuck operation |
| STEP 5. | Cylinder alignment (part positioning) |
| STEP 6. | Mold part loading (after completion, pin-up) |
| STEP 7. | Finished-product outfeed via conveyor. |
Features
Capable of reliably picking a wide range of workpieces—even those with through-holes or perforations—without being constrained by part geometry.
Equipped with a specialized sponge interface on the gripper to minimize adhesion/friction at the contact surface, resulting in near-zero surface damage to the product.
Lightweight design, well-suited for integration on small/compact robot arms (small payload classes).
Results
| Key Benefits | Enables 24/7 operation and replaces manual labor in repetitive tasks. |
|---|---|
| Client Feedback | Previously, operators had to be physically present on-site to perform the work. By introducing robots, the process can now run without constant operator involvement, significantly improving overall efficiency. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
PCB Flex Cable Insertion using Epson N2 and FT Sensors
This assembly automation solution utilizes the Epson N2 robot and FT (Force-Torque) sensors to automate the highly difficult process of inserting Flex Cables into PCB connectors. It is the optimal solution for performing high-precision assembly tasks while minimizing cycle times within confined workspaces. This project was initiated to automate the Flex Cable insertion process, which previously relied entirely on manual labor.
Yaskawa Industrial Robots + Automatic Styrofoam Placement?! Korea & Company Battery Palletizing Automation Case Study ππ€
Korea & Company's palletizing solution prioritizes increasing production volume and reducing the workforce. We secured production capacity by dismantling the existing single-palletizer line, branching it into two lines, and configuring two palletizers. Additionally, by automating the manual stacking of styrofoam and plywood, we reduced the need for worker intervention, allowing a single worker to manage both lines.
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