Process layout
Process Overview
This deployment is an automation solution for part assembly and processing lines using an All Picker Gripper. As the name suggests, the All Picker Gripper is designed to pick a wide range of objects, and it can perform stable picking even when the workpiece has holes or an irregular shape.
Components
| Robot | Robot + gripper All Picker Gripper Payload: 10 kg Size can be customized to match the workpiece requirements |
|---|---|
| Peripherals | Conveyor |
Workflow
| STEP 1. | Part loading |
|---|---|
| STEP 2. | Conveyor and lift operation |
| STEP 3. | Empty-box outfeed via conveyor |
| STEP 4. | UR robot and hand chuck operation |
| STEP 5. | Cylinder alignment (part positioning) |
| STEP 6. | Mold part loading (after completion, pin-up) |
| STEP 7. | Finished-product outfeed via conveyor. |
Features
Capable of reliably picking a wide range of workpieces—even those with through-holes or perforations—without being constrained by part geometry.
Equipped with a specialized sponge interface on the gripper to minimize adhesion/friction at the contact surface, resulting in near-zero surface damage to the product.
Lightweight design, well-suited for integration on small/compact robot arms (small payload classes).
Results
| Key Benefits | Enables 24/7 operation and replaces manual labor in repetitive tasks. |
|---|---|
| Client Feedback | Previously, operators had to be physically present on-site to perform the work. By introducing robots, the process can now run without constant operator involvement, significantly improving overall efficiency. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Faucet Assembly using Five Doosan M0609 Units
This assembly automation solution utilizes five Doosan M0609 collaborative robots to fully automate the end-to-end assembly process of faucets. Previously, this process required a large number of workers to manually assemble each unit. By integrating collaborative robots with a conveyor system, continuous production across the entire process has been achieved. The transition from a manual line (where 5 workers produced 1,000 units per day) to an automated line (where 2 workers produce 1,200 units per day) has resulted in a significant improvement in productivity.
From Mixed Box Sorting to Palletizing with Hyundai Robotics' Industrial Robots! Automotive Parts Factory Automation
Real-world Case Study: Automotive Parts Factory Automates Shipping Process with Palletizing Robots | Daedong Door Implementation Story
Humanoid Robots in Factories: Is It Really Possible? A Smart Factory Line from Bolt Fastening to Encasing
This solution is an automation system that integrates vision system-based bolt Fastening and quality Inspection with an encasing process utilizing a humanoid. The process consists of a flow of bolt fastening → vision based quality Inspection → product transfer → humanoid recognition and classification → encasing We have integrated the entire process, from Assembly to final casing, into an automated line.
Process layout
Process Overview
This deployment is an automation solution for part assembly and processing lines using an All Picker Gripper. As the name suggests, the All Picker Gripper is designed to pick a wide range of objects, and it can perform stable picking even when the workpiece has holes or an irregular shape.
Components
| Robot | Robot + gripper All Picker Gripper Payload: 10 kg Size can be customized to match the workpiece requirements |
|---|---|
| Peripherals | Conveyor |
Workflow
| STEP 1. | Part loading |
|---|---|
| STEP 2. | Conveyor and lift operation |
| STEP 3. | Empty-box outfeed via conveyor |
| STEP 4. | UR robot and hand chuck operation |
| STEP 5. | Cylinder alignment (part positioning) |
| STEP 6. | Mold part loading (after completion, pin-up) |
| STEP 7. | Finished-product outfeed via conveyor. |
Features
Capable of reliably picking a wide range of workpieces—even those with through-holes or perforations—without being constrained by part geometry.
Equipped with a specialized sponge interface on the gripper to minimize adhesion/friction at the contact surface, resulting in near-zero surface damage to the product.
Lightweight design, well-suited for integration on small/compact robot arms (small payload classes).
Results
| Key Benefits | Enables 24/7 operation and replaces manual labor in repetitive tasks. |
|---|---|
| Client Feedback | Previously, operators had to be physically present on-site to perform the work. By introducing robots, the process can now run without constant operator involvement, significantly improving overall efficiency. |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
Faucet Assembly using Five Doosan M0609 Units
This assembly automation solution utilizes five Doosan M0609 collaborative robots to fully automate the end-to-end assembly process of faucets. Previously, this process required a large number of workers to manually assemble each unit. By integrating collaborative robots with a conveyor system, continuous production across the entire process has been achieved. The transition from a manual line (where 5 workers produced 1,000 units per day) to an automated line (where 2 workers produce 1,200 units per day) has resulted in a significant improvement in productivity.
From Mixed Box Sorting to Palletizing with Hyundai Robotics' Industrial Robots! Automotive Parts Factory Automation
Real-world Case Study: Automotive Parts Factory Automates Shipping Process with Palletizing Robots | Daedong Door Implementation Story
Humanoid Robots in Factories: Is It Really Possible? A Smart Factory Line from Bolt Fastening to Encasing
This solution is an automation system that integrates vision system-based bolt Fastening and quality Inspection with an encasing process utilizing a humanoid. The process consists of a flow of bolt fastening → vision based quality Inspection → product transfer → humanoid recognition and classification → encasing We have integrated the entire process, from Assembly to final casing, into an automated line.