Process layout
Process Overview
This solution is a manufacturing automation system that automates the insertion process of automotive weather strip clips using a cartesian robot.
By automating the entire continuous workflow in-line, including raw material cutting, clip insertion, and appearance inspection, productivity has been significantly improved.
Components
| Robot | Cartesian robot |
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Strip alignment and cutting |
|---|---|
| STEP 2. | Hole machining and clip insertion |
| STEP 3. | Vision inspection for hole machining and clip insertion |
| STEP 4. | OK/NG sorting and discharge |
| STEP 5. | Washing |
| STEP 6. | Appearance inspection |
| STEP 7. | Finished product discharge |
Features
Excellent production efficiency and improved quality
Improves production efficiency through continuous operation with minimized downtime
Minimizes cycle time by performing precise operations using a fast and accurate cartesian robot
Enables early detection and improvement of defects through 100% inspection of finished products
Enables easy maintenance through guides for error status and corrective actions
Reduces the required number of operators by minimizing management points
Results
| Key Benefits | Uptime: 95% Defect rate: 0.5% 35 sec per unit (26 clips per strip) |
|---|---|
| Client Feedback | By minimizing downtime and waiting time, continuous production became possible and overall production capacity increased significantly. |
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