Process layout
Process Overview
This solution automates machine tending for machining high-payload automotive wheels using an ABB IRB 6640 robot.
Since automotive wheels are heavy workpieces (over 8 kg) that are difficult and physically demanding for operators to handle, robot automation supports two machining centers at the same time, improving productivity and operator satisfaction.
Components
| Robot | ABB IRB 6640
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Pick workpiece |
|---|---|
| STEP 2. | Load into machine tool |
| STEP 3. | Pick finished workpiece |
| STEP 4. | Unload to outfeed conveyor |
Features
Improves both work environment and productivity
Prevents operator musculoskeletal disorders by automating high-payload (over 8 kg) handling
Minimizes idle time by supporting two machining centers simultaneously
Supports optimal design and pre-validation based on process conditions
Supports custom tool design and fabrication optimized for process conditions and performance
Enables stable gripping through tool design optimized for automotive wheel geometry
High durability and high protection rating
IP67 protection for harsh machining environments
High reliability with an ABB industrial robot designed for low failure rates
Results
| Key Benefits | Higher productivity through reduced cycle time Prevention of operator musculoskeletal disorders |
|---|---|
| Client Feedback | This process was physically demanding due to high-payload product handling. With automation, operators were reassigned to other processes, improving work efficiency and productivity. |
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