Process layout
Process Overview
This loading/unloading automation solution uses the Kawasaki BT200L and a gantry linear module to automate the transfer of heavy engine blocks between process stations.
By automatically transferring heavy engine blocks weighing over hundreds of kilograms according to the process sequence, the solution reduces logistics transfer time compared to manual handling and significantly lowers the risk of safety accidents caused by heavy-load operations.
*The estimated budget includes only the system cost excluding the robot, and turnkey project execution is also available as a full system package including the robot.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Pick from the infeed jig |
|---|---|
| STEP 2. | Move to the outfeed position |
| STEP 3. | Place onto the outfeed jig |
Features
Improved Productivity and Operational Efficiency
Minimizes (loading/unloading) cycle time by using a high-speed heavy-payload industrial robot and gantry linear module
Reduces idle time and waiting time through continuous robotic operation
Prevents ergonomic injuries caused by heavy-load handling and reduces the risk of safety accidents due to heavy object drops
Results
| Key Benefits | Minimization of loading labor
Improved productivity by reducing idle waiting time |
|---|---|
| Client Feedback | Due to the heavy weight of the workpieces, transfer operations required a relatively long time and the previous work route was inefficient. With SP Systems’ solution, we were able to shorten handling time and improve the overall material flow efficiency |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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Process layout
Process Overview
This loading/unloading automation solution uses the Kawasaki BT200L and a gantry linear module to automate the transfer of heavy engine blocks between process stations.
By automatically transferring heavy engine blocks weighing over hundreds of kilograms according to the process sequence, the solution reduces logistics transfer time compared to manual handling and significantly lowers the risk of safety accidents caused by heavy-load operations.
*The estimated budget includes only the system cost excluding the robot, and turnkey project execution is also available as a full system package including the robot.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Pick from the infeed jig |
|---|---|
| STEP 2. | Move to the outfeed position |
| STEP 3. | Place onto the outfeed jig |
Features
Improved Productivity and Operational Efficiency
Minimizes (loading/unloading) cycle time by using a high-speed heavy-payload industrial robot and gantry linear module
Reduces idle time and waiting time through continuous robotic operation
Prevents ergonomic injuries caused by heavy-load handling and reduces the risk of safety accidents due to heavy object drops
Results
| Key Benefits | Minimization of loading labor
Improved productivity by reducing idle waiting time |
|---|---|
| Client Feedback | Due to the heavy weight of the workpieces, transfer operations required a relatively long time and the previous work route was inefficient. With SP Systems’ solution, we were able to shorten handling time and improve the overall material flow efficiency |
Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
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