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Project Overview

This solution, applied to a large-scale solar power plant construction site in Australia, is an automation system for installation based on a Mobile Manipulator, centered around 'LUMI', an autonomous mobile robot developed by Luminous Robotics. The site presented challenging conditions for human workers, including high temperatures, strong winds, and rough terrain. Consequently, there has been a rising demand for Construction Automation due to labor shortages and increasing labor costs.

LUMI is a mobile robot arm designed to install heavy solar panels quickly and accurately, featuring an integrated structure of autonomous driving capabilities, a robot arm, and high-precision sensors. Notably, it is designed to integrate seamlessly with existing labor-centered installation methods, enabling a transition to site automation without requiring separate infrastructure changes.

Project Background & Objectives

Background

While Australia has an environment favorable for creating large-scale solar power complexes due to abundant solar radiation, the nature of remote areas—where securing construction labor is difficult—has led to continuous issues with slow installation speeds and rising costs. In particular, with panels weighing over 36kg, repetitive installation tasks under hot and humid conditions increased the risk of worker injury and led to decreased productivity.

Objectives

  • Improve solar panel installation speed and reduce labor costs

  • Ensure consistency in installation quality

  • Secure operational safety in extreme environments

  • Establish a foundation for large-scale automation to expand Renewable Energy infrastructure

Components

Robot
  • Robot Mobile Manipulator LUMI Body: Mobile Chassis + Robot Arm + On-board Control System

Workflow

STEP 1.Locate Panels: Sensors recognize the position of panels loaded on pallets or trucks.
STEP 2.Robot Movement: The robot chassis moves to the installation point via autonomous driving.
STEP 3.Panel Pickup & Fixation: The Manipulator lifts the panel and fixes it to the structure.
STEP 4.Move to Next Position: Repeats the task after installation is complete.
STEP 5.Monitoring: A single operator monitors and controls multiple LUMI units.

Features

  • Maximizing Efficiency

    • Installation speed up to 3.5 times faster than conventional methods.

    • Tasks previously performed by 5 workers can be replaced by 1 robot and 1 supervisor.

  • Ease of Process Integration

    • Design structure that operates without conflict with existing equipment workflows.

    • An installation-ready robot platform that can be deployed and operated immediately.

  • Ensuring Quality and Stability

    • Maintains consistent installation quality through AI-based strategy selection.

    • Achieves stable performance even in high-wind and high-temperature environments.

  • Flexible Applicability

    • Responds flexibly to various panel sizes and installation terrains.

    • Applicable with tracking-type chassis and upgradable modules.

Results

Client Feedback
"Both the installation speed and quality were superior compared to traditional labor-centered methods, and the satisfaction of site workers—who were freed from repetitive tasks—was very high. It was particularly impressive that the system could be implemented immediately without any site modifications, and we plan to actively adopt it for future power plant projects."
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Why Did Luminous Robotics Entrust Solar Panel Installation to a Mobile Manipulator (Mobile robot arm) for Automation?

Application Field
Industry > Construction, Application > Assembly, Sector > Manufacturing