Process layout
Gemini의 응답
Project Overview
This solution, applied to a large-scale solar power plant construction site in Australia, is an automation system for installation based on a Mobile Manipulator, centered around 'LUMI', an autonomous mobile robot developed by Luminous Robotics. The site presented challenging conditions for human workers, including high temperatures, strong winds, and rough terrain. Consequently, there has been a rising demand for Construction Automation due to labor shortages and increasing labor costs.
LUMI is a mobile robot arm designed to install heavy solar panels quickly and accurately, featuring an integrated structure of autonomous driving capabilities, a robot arm, and high-precision sensors. Notably, it is designed to integrate seamlessly with existing labor-centered installation methods, enabling a transition to site automation without requiring separate infrastructure changes.
Project Background & Objectives
Background
While Australia has an environment favorable for creating large-scale solar power complexes due to abundant solar radiation, the nature of remote areas—where securing construction labor is difficult—has led to continuous issues with slow installation speeds and rising costs. In particular, with panels weighing over 36kg, repetitive installation tasks under hot and humid conditions increased the risk of worker injury and led to decreased productivity.
Objectives
Improve solar panel installation speed and reduce labor costs
Ensure consistency in installation quality
Secure operational safety in extreme environments
Establish a foundation for large-scale automation to expand Renewable Energy infrastructure
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Locate Panels: Sensors recognize the position of panels loaded on pallets or trucks. |
|---|---|
| STEP 2. | Robot Movement: The robot chassis moves to the installation point via autonomous driving. |
| STEP 3. | Panel Pickup & Fixation: The Manipulator lifts the panel and fixes it to the structure. |
| STEP 4. | Move to Next Position: Repeats the task after installation is complete. |
| STEP 5. | Monitoring: A single operator monitors and controls multiple LUMI units. |
Features
Maximizing Efficiency
Installation speed up to 3.5 times faster than conventional methods.
Tasks previously performed by 5 workers can be replaced by 1 robot and 1 supervisor.
Ease of Process Integration
Design structure that operates without conflict with existing equipment workflows.
An installation-ready robot platform that can be deployed and operated immediately.
Ensuring Quality and Stability
Maintains consistent installation quality through AI-based strategy selection.
Achieves stable performance even in high-wind and high-temperature environments.
Flexible Applicability
Responds flexibly to various panel sizes and installation terrains.
Applicable with tracking-type chassis and upgradable modules.
Results
| Client Feedback | "Both the installation speed and quality were superior compared to traditional labor-centered methods, and the satisfaction of site workers—who were freed from repetitive tasks—was very high. It was particularly impressive that the system could be implemented immediately without any site modifications, and we plan to actively adopt it for future power plant projects."
|
|---|

Unauthorized copying or reproduction of any content on Marosol may violate the Unfair Competition Prevention Act and Copyright Act.
Recommended Solution
한화기계 HCR-12A를 활용한 볼트체결 자동화
이 적용사례는 한화기계의 협동로봇 HCR-12A를 2대 사용하여 볼트체결을 자동화 하는 솔루션입니다. 볼트체결은 조금만 위치가 벗어나더라도 작업 실패로 이어지는 경우가 많으며, 적절한 힘으로 조립되지 않을 경우 파손되거나 오조립될 수 있습니다. HCR-12A의 높은 위치 정밀도로 오차를 최소화하고 작업을 수행할 수 있습니다.
VisionNav VNPA15와 VNQ40를 연계한 실외 물류 이송
본 적용사례는 VisionNav의 VNQ40을 활용하여 적재된 제품을 공장간 이송하는 작업을 자율주행 무인지게차로로 수행하는 물류자동화 솔루션입니다. 엄격한 안전기능을 바탕으로 주행시 외부 장애물을 실시간으로 감지하고 회피 또는 정지할 수 있습니다.
TM로봇을 활용한 CO2 용접 자동화
이 적용사례는 TM5를 활용하여 CO2 용접을 자동화한 솔루션입니다. 로봇으로 접합이 필요한 부분을 오차없이 CO2 용접 작업을 빠르게 수행합니다.










