Features
Simultaneous Improvement of Work Environment and Productivity
Dual-Part Handling: Capable of processing two workpieces simultaneously, achieving an impressive cycle time of just 2 seconds per unit.
In-Hand Pressing: The robot holds the workpiece during the compression process, minimizing standby and transfer times.
Tandem Cycle Optimization: By using two robots in a synchronized cross-work pattern, the overall cycle time has been reduced by 50%.
Integrated Collision Avoidance: Equipped with advanced logic to prevent interference when controlling two robots simultaneously in the same workspace.
Safety Assurance: Fundamentally prevents industrial accidents by automating high-risk manual tasks.
Custom Design and Pre-Verification
Optimized Tooling: Custom end-of-arm tooling (EOAT) designed to handle two workpieces at once, specifically engineered for the high-speed layout.
Expert Integration Capability: Extensive expertise in designing and manufacturing diverse tools for complex automation needs.
Simulation-Based Validation: Utilizes 3D simulation to conduct interference checks and verify performance benchmarks before on-site installation.
Results
| Key Benefits | 50% reduction in cycle time.
100% increase in overall productivity.
|
|---|---|
| Client Feedback | Despite the extremely demanding tact time requirement of 2 seconds per unit, G-TEC proposed and implemented a variety of innovative solutions that allowed us to successfully meet our production targets. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
Hydraulic Fitting Machining Assistance for WIA Turning Center (KIT450) using Hyundai HH7
This machine tending automation solution utilizes two Hyundai HH7 robots mounted on an overhead linear track to automate the machining of hydraulic fittings for WIA KIT450 machine tools. To maximize space efficiency, the robots are installed on a linear track above the machine tools. This overhead configuration allows for a highly efficient, continuous automated process. Because the front of the machine remains unobstructed, operators can easily access the equipment for tool changes and routine maintenance. Additionally, this solution prevents musculoskeletal disorders in workers by automating the loading and unloading of heavy workpieces.
Machining Assistance for WIA Turning Center Chuck Holders using Doosan M1013
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Ring Insert Injection and Deburring using Two Denso Robots
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Features
Simultaneous Improvement of Work Environment and Productivity
Dual-Part Handling: Capable of processing two workpieces simultaneously, achieving an impressive cycle time of just 2 seconds per unit.
In-Hand Pressing: The robot holds the workpiece during the compression process, minimizing standby and transfer times.
Tandem Cycle Optimization: By using two robots in a synchronized cross-work pattern, the overall cycle time has been reduced by 50%.
Integrated Collision Avoidance: Equipped with advanced logic to prevent interference when controlling two robots simultaneously in the same workspace.
Safety Assurance: Fundamentally prevents industrial accidents by automating high-risk manual tasks.
Custom Design and Pre-Verification
Optimized Tooling: Custom end-of-arm tooling (EOAT) designed to handle two workpieces at once, specifically engineered for the high-speed layout.
Expert Integration Capability: Extensive expertise in designing and manufacturing diverse tools for complex automation needs.
Simulation-Based Validation: Utilizes 3D simulation to conduct interference checks and verify performance benchmarks before on-site installation.
Results
| ROI Period | 24 months |
|---|---|
| Key Benefits | 50% reduction in cycle time.
100% increase in overall productivity.
|
| Client Feedback | Despite the extremely demanding tact time requirement of 2 seconds per unit, G-TEC proposed and implemented a variety of innovative solutions that allowed us to successfully meet our production targets. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.