Line-Side Product Transport using OMRON LD-60/90

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Line-Side Product Transport using OMRON LD-60/90

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Application Field: Industry > Metal·Plastics, Application > Logistics, Sector > Logistics

Industry > Metal·PlasticsApplication > LogisticsSector > Logistics

This solution implements in-line product transport using OMRON's LD-60/90.

OMRON’s LD-60/90 mobile robots are Autonomous Mobile Robots (AMRs) that create their own maps and navigate autonomously along optimal paths according to real-time changes on-site. By mounting a conveyor on top of the LD-60/90, it can perform automated transport tasks, such as loading or unloading goods from existing conveyor systems. A total of nine LD mobile robots were used, and their flow is managed by an advanced fleet management system (FLOW, Fleet Operations Workspace). This solution, utilizing roller conveyors, enables more flexible production within the line.

Components

Robot	Robot OMRON LD-60: Max Payload: 60kg; Size: L699 x W500 x H383 mm; Weight: 62kg; Max Speed: 1.8m/s; Max Rotation Speed: 180°/s; Max Slope: < 1:12; Stop Accuracy: ±100mm; Running/Charging: 15/4 hr; Operating Temp: 5~40°C; Battery Life: 2,000 cycles; Rating: IP 20 Robot OMRON LD-90: Max Payload: 90kg; Size: L699 x W500 x H383 mm; Weight: 62kg; Max Speed: 1.35m/s; Max Rotation Speed: 180°/s; Max Slope: < 1:12; Stop Accuracy: ±100mm; Running/Charging: 15/4 hr; Operating Temp: 5~40°C; Battery Life: 2,000 cycles; Rating: IP 20

Robot

Robot OMRON LD-60: Max Payload: 60kg; Size: L699 x W500 x H383 mm; Weight: 62kg; Max Speed: 1.8m/s; Max Rotation Speed: 180°/s; Max Slope: < 1:12; Stop Accuracy: ±100mm; Running/Charging: 15/4 hr; Operating Temp: 5~40°C; Battery Life: 2,000 cycles; Rating: IP 20
Robot OMRON LD-90: Max Payload: 90kg; Size: L699 x W500 x H383 mm; Weight: 62kg; Max Speed: 1.35m/s; Max Rotation Speed: 180°/s; Max Slope: < 1:12; Stop Accuracy: ±100mm; Running/Charging: 15/4 hr; Operating Temp: 5~40°C; Battery Life: 2,000 cycles; Rating: IP 20

Workflow

STEP 1.	Robot job inquiry is generated by the ACS and transmitted to the EM via communication.
STEP 2.	Robot job allocation, path planning, and flow control are continuously managed by the EM.
STEP 3.	LD-60/90 receives the signal.
STEP 4.	Moves to the designated pick-up location.
STEP 5.	Loads goods using the roller conveyor.
STEP 6.	Navigates to the set destination.
STEP 7.	Unloads goods using the roller conveyor.
STEP 8.	Repeats the process for the next destination

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Features

Robots replacing humans in strenuous and dangerous delivery tasks

Saves time by having robots move goods instead of people
Enhances safety by removing humans from hazardous tasks and preventing injuries
Capable of continuously transporting heavy objects up to 60/90kg without fatigue

A solution adaptable to diverse environments

Compact design allows for navigation even in tight spaces
Robots are driven along optimal paths controlled by a management system
Front-facing sensors enable automatic avoidance when people approach
Battery management system ensures zero production downtime
Infrastructure-free autonomous driving allows for easy changes to routes and destinations without auxiliary devices

Logistics with increased productivity and reduced delivery errors

Decreases delivery errors by transporting goods only to precise locations
Enables continuous, tireless production

Results

Key Benefits	Increased productivity and reduced delivery errors Prevention of safety accidents and savings in transport time Cost savings through the reduction of labor input
Client Feedback	Thanks to the efficient fleet management system, we can maintain continuous production without interruptions in the manufacturing process.

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