Features
Simultaneous Improvement in Environment and Productivity
Non-Stop Production: Ensures high productivity through continuous, idle-free operation.
Safety First: Prevents workplace accidents by removing human operators from high-risk press zones.
Seamless Continuous Manufacturing System
Smart Material Sensing: A responsive system that detects material input in real-time to trigger immediate robot action.
Fully Autonomous Flow: Achieves continuous production without the need for manual intervention or interruptions in the transfer process.
Results
| Key Benefits | Hazardous Task Automation: Robots replace humans in high-risk press machine zones.
Consistent Quality: Eliminates human error to maintain uniform product standards.
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|---|---|
| Client Feedback | "By increasing the ratio of actual production output to total capacity, we have been able to achieve the optimal utilization rate for our average production facilities."
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※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
Machining Support for a WIA Turning Center using Two DENSO Robots ⚙️🏭
Process Overview This automation solution uses two DENSO robots—VM60B1 (6-axis vertical articulated robot) and HS055 (SCARA robot)—to automate raw material loading, turning-center machining of plastic parts, and a downstream press-fit (crimping) operation. By integrating material loading, machining support, and press-fit handling into a single automated workflow, the system minimizes control points while improving overall productivity.
PICKSYS Pick-and-Place Solution using 3D Vision and Doosan Collaborative Robots (Cobots)
Process Overview This deployment is a pick-and-place automation solution for handling steel plates on a press line, using PICKSYS 3D vision and Doosan collaborative robots(Cobots). By combining 3D vision with cobots, the system can handle unstandardized (non-uniform) steel plates safely and efficiently. It automates tasks that operators typically avoid, improving overall operating efficiency and helping increase job satisfaction on the floor. Warranty Period : 1 year Project Year : 2023 Project Duration : 8 weeks Solution design & fabrication: 4 weeks On-site installation: 2 weeks Stabilization: 2 weeks Project Background and Objectives Automate undesirable tasks to help prevent operator turnover. Replace high-payload, repetitive work with robots to help prevent musculoskeletal injuries and workplace incidents. Maximize efficiency in repetitive loading/unloading work using a vision system.
Automotive Exterior Part Waterjet Cutting Automation using Two Yaskawa Robots
Process Overview This cutting automation solution uses two Yaskawa robots to automate waterjet cutting for automotive exterior parts. This project was carried out to improve operational efficiency and productivity by performing waterjet cutting in various postures. By applying high-precision, high-speed 6-axis robots, cutting can be performed at multiple postures and angles, significantly improving productivity while also minimizing post-processing work.
Features
Simultaneous Improvement in Environment and Productivity
Non-Stop Production: Ensures high productivity through continuous, idle-free operation.
Safety First: Prevents workplace accidents by removing human operators from high-risk press zones.
Seamless Continuous Manufacturing System
Smart Material Sensing: A responsive system that detects material input in real-time to trigger immediate robot action.
Fully Autonomous Flow: Achieves continuous production without the need for manual intervention or interruptions in the transfer process.
Results
| ROI Period | 1.6 years |
|---|---|
| Key Benefits | Hazardous Task Automation: Robots replace humans in high-risk press machine zones.
Consistent Quality: Eliminates human error to maintain uniform product standards.
|
| Client Feedback | "By increasing the ratio of actual production output to total capacity, we have been able to achieve the optimal utilization rate for our average production facilities."
|
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Related Use Cases
Machining Support for a WIA Turning Center using Two DENSO Robots ⚙️🏭
PICKSYS Pick-and-Place Solution using 3D Vision and Doosan Collaborative Robots (Cobots)