Process Overview
This assembly automation solution automates automotive lamp assembly and inspection processes using Yaskawa GP12 and Robostar RPA80-4B robots.
By utilizing two Yaskawa (vertical articulated) robots and two Robostar (horizontal articulated, SCARA) robots, the entire process is divided based on takt time, enabling continuous operations to be completed within a short cycle time. In addition, the solution performs inspection processes and QR code labeling after assembly, achieving end-to-end process automation and minimizing defect rates.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Product picking |
|---|---|
| STEP 2. | Air blowing |
| STEP 3. | Load product onto turntable |
| STEP 4. | Insert internal assembly parts |
| STEP 5. | Internal heating |
| STEP 6. | Internal compression |
| STEP 7. | Front cover assembly |
| STEP 8. | External compression |
| STEP 9. | Product cooling |
| STEP 10. | External compression |
| STEP 11. | Lamp performance test |
| STEP 12. | QR code labeling |
| STEP 13. | QR code inspection |
| STEP 14. | Defective/NG product discharge |
| STEP 15. | Discharge pallet stacking |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
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Process Overview
This assembly automation solution automates automotive lamp assembly and inspection processes using Yaskawa GP12 and Robostar RPA80-4B robots.
By utilizing two Yaskawa (vertical articulated) robots and two Robostar (horizontal articulated, SCARA) robots, the entire process is divided based on takt time, enabling continuous operations to be completed within a short cycle time. In addition, the solution performs inspection processes and QR code labeling after assembly, achieving end-to-end process automation and minimizing defect rates.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Product picking |
|---|---|
| STEP 2. | Air blowing |
| STEP 3. | Load product onto turntable |
| STEP 4. | Insert internal assembly parts |
| STEP 5. | Internal heating |
| STEP 6. | Internal compression |
| STEP 7. | Front cover assembly |
| STEP 8. | External compression |
| STEP 9. | Product cooling |
| STEP 10. | External compression |
| STEP 11. | Lamp performance test |
| STEP 12. | QR code labeling |
| STEP 13. | QR code inspection |
| STEP 14. | Defective/NG product discharge |
| STEP 15. | Discharge pallet stacking |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Related Use Cases
Automotive Harness Component Assembly with a Vibratory Feeder and EPSON C4L
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