Process Overview
This assembly automation solution automates automotive lamp assembly and inspection processes using Yaskawa GP12 and Robostar RPA80-4B robots.
By utilizing two Yaskawa (vertical articulated) robots and two Robostar (horizontal articulated, SCARA) robots, the entire process is divided based on takt time, enabling continuous operations to be completed within a short cycle time. In addition, the solution performs inspection processes and QR code labeling after assembly, achieving end-to-end process automation and minimizing defect rates.
Components
| Robot |
|
|---|---|
| Peripherals |
|
Workflow
| STEP 1. | Product picking |
|---|---|
| STEP 2. | Air blowing |
| STEP 3. | Load product onto turntable |
| STEP 4. | Insert internal assembly parts |
| STEP 5. | Internal heating |
| STEP 6. | Internal compression |
| STEP 7. | Front cover assembly |
| STEP 8. | External compression |
| STEP 9. | Product cooling |
| STEP 10. | External compression |
| STEP 11. | Lamp performance test |
| STEP 12. | QR code labeling |
| STEP 13. | QR code inspection |
| STEP 14. | Defective/NG product discharge |
| STEP 15. | Discharge pallet stacking |
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