Automotive Harness Component Assembly with a Vibratory Feeder and EPSON C4L

Industry > AutomotiveApplication > AssemblySector > Manufacturing

#HarnessAssembly#VibratoryFeeder#2DVision#EpsonC4L#PickAndPlace#TaktTimeReduction#ContinuousProduction#ProductivityImprovement

Process Overview

This solution assembles automotive harness components using a vibratory feeder combined with an Epson C4L robot and a vision system.

Bulk-fed parts are separated by the vibratory feeder, and the separated parts are located through vision for picking. By quickly separating, detecting, and picking parts in line with production speed, productivity can be improved.

Components

Robot	EPSON C4L 6-axis articulated robot Payload: 4 kg Max reach: 900 mm Weight: 29 kg Repeatability: ±0.03 mm
Peripherals	Vibratory feeder 2D vision system Robot cell

Workflow

STEP 1.	Part input
STEP 2.	Part separation by vibratory feeder
STEP 3.	Vision-based position detection
STEP 4.	Part picking and assembly placement

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Key Features

Precise and high-speed operation

Enables precise operations using an industrial robot with high repeatability
Performs fast motion with a maximum joint speed of 720 deg/s, minimizing takt time
Bulk part feeding and stable handling enabled through the vibratory feeder and vision sensor

Minimized installation and workspace footprint

Minimizes installation and operating space thanks to the robot’s compact form factor

Implementation Results

ROI Period	1.6 years
Key Metrics	Increased output through continuous production
Client Feedback	By minimizing downtime and enabling continuous production, overall output was increased.

Automotive Harness Component Assembly with a Vibratory Feeder and EPSON C4L

Application Field: Industry > Automotive, Application > Assembly, Sector > Manufacturing

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