Features
Versatile Component Supply for Any Process
Total Integration: A seamless combined solution of Robots, Vision, and Flexible Feeders enables rapid process improvement without project risks.
Broad Compatibility: Capable of automating any component ranging from 0.5mm to 250mm—essentially any part that can be handled by a human hand or traditional machinery.
Competitive Cost with Premium Components
Cost Efficiency: Minimized unnecessary control component costs and labor requirements to provide a highly competitive price point.
Simplified Architecture: By utilizing the robot and vision controllers to run the software, the need for complex PLCs (Central Control Units) and extensive wiring is eliminated. Standardized designs allow for system creation with minimal engineering manpower.
Optimally Integrated & Future-Proof System
Easy Integration: Pre-developed software and controllers allow the system to be easily configured and integrated into any existing automated production line.
Scalable Technology: A forward-looking system designed to handle not only current products but also future products still in development.
Rapid Installation & Risk Mitigation
Fast Deployment: Uses pre-configured software environments and hardware, leveraging extensive field experience to minimize installation and development time.
Reduced Engineering Load: Significantly lowers project risk and prevents the unnecessary consumption of engineering resources.
Results
| Key Benefits | Before: 2 seconds per unit, 30,000 units/day. Required 4 operators working 12-hour shifts (2 shifts).
After: 2 seconds per unit, 43,200+ units/day capability. Required 0 operators, 24-hour continuous operation.
|
|---|---|
| Client Feedback | Because the system can handle such a wide variety of parts, it was very easy to justify the return on investment. The low error rate has significantly increased our overall production uptime.
|
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
Press Machine Tending for Thin Plate Sheets using Yaskawa Robots
This automation solution utilizes YASKAWA robots equipped with vacuum grippers to handle thin plates, automating the workpiece feeding process and significantly enhancing the safety of press operations. Due to the nature of press processes—characterized by extremely short cycle times and high-risk environments—industrial accidents involving human operators are frequent. By employing robot automation, particularly with vacuum grippers which are far more effective at handling thin plates than manual labor, this solution simultaneously improves production throughput and workplace safety.
Cosmetic Container Packaging through COMAU Racer-5
This automated packaging solution utilizes the COMAU Racer-5 to automate the manual process of loading cosmetic containers into boxes. The system picks up containers arriving in a single line and arranges them into organized rows within the box. It also automates the placement of interlayer sheets (dividers) between each layer of products, ensuring maximum productivity while minimizing management touchpoints. By handling both the product and the packaging material, the robot provides a seamless and efficient end-of-line solution.
Laser Welding of Round Bars using Yaskawa Robots
This welding automation solution utilizes the YASKAWA GP8 robot to perform high-precision laser welding on round bar products from multiple angles. Previously, an operator had to manually lift each workpiece, load it into the welding machine, and repeat the process for the opposite side once the first side was finished. This manual sequence has been fully automated using the robot. Continuous production is now possible regardless of operator availability. By leveraging the fast and precise YASKAWA GP8, the system achieves both guaranteed quality and enhanced productivity.
Features
Versatile Component Supply for Any Process
Total Integration: A seamless combined solution of Robots, Vision, and Flexible Feeders enables rapid process improvement without project risks.
Broad Compatibility: Capable of automating any component ranging from 0.5mm to 250mm—essentially any part that can be handled by a human hand or traditional machinery.
Competitive Cost with Premium Components
Cost Efficiency: Minimized unnecessary control component costs and labor requirements to provide a highly competitive price point.
Simplified Architecture: By utilizing the robot and vision controllers to run the software, the need for complex PLCs (Central Control Units) and extensive wiring is eliminated. Standardized designs allow for system creation with minimal engineering manpower.
Optimally Integrated & Future-Proof System
Easy Integration: Pre-developed software and controllers allow the system to be easily configured and integrated into any existing automated production line.
Scalable Technology: A forward-looking system designed to handle not only current products but also future products still in development.
Rapid Installation & Risk Mitigation
Fast Deployment: Uses pre-configured software environments and hardware, leveraging extensive field experience to minimize installation and development time.
Reduced Engineering Load: Significantly lowers project risk and prevents the unnecessary consumption of engineering resources.
Results
| ROI Period | 12 months |
|---|---|
| Key Benefits | Before: 2 seconds per unit, 30,000 units/day. Required 4 operators working 12-hour shifts (2 shifts).
After: 2 seconds per unit, 43,200+ units/day capability. Required 0 operators, 24-hour continuous operation.
|
| Client Feedback | Because the system can handle such a wide variety of parts, it was very easy to justify the return on investment. The low error rate has significantly increased our overall production uptime.
|
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.