This welding automation solution utilizes the YASKAWA GP8 robot to perform high-precision laser welding on round bar products from multiple angles.
Previously, an operator had to manually lift each workpiece, load it into the welding machine, and repeat the process for the opposite side once the first side was finished. This manual sequence has been fully automated using the robot.
Continuous production is now possible regardless of operator availability. By leveraging the fast and precise YASKAWA GP8, the system achieves both guaranteed quality and enhanced productivity.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Infeed: Workpieces are fed into the system via an infeed conveyor. |
|---|---|
| STEP 2. | Picking: The robot picks the workpiece from the conveyor. |
| STEP 3. | Loading & Welding: The robot loads the part into the laser welder and the welding cycle begins. |
| STEP 4. | Rotation: The robot rotates the workpiece to perform welding on the opposite side. |
| STEP 5. | Discharge: The completed workpiece is unloaded onto the discharge conveyor. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
Machining Center Tending through Doosan M1509
This automation solution utilizes the Doosan M1509 collaborative robot to support metal machining operations in a Machining Center (MCT). The project was designed to improve production efficiency, reduce defect rates, and enhance operational workflow by automating simple, repetitive tasks. In the previous process, workers had to stand by the equipment constantly to manually load each workpiece. By delegating the loading and unloading tasks to the robot, operators can now manage and run multiple machines simultaneously. Furthermore, by implementing Gun Solution's technology, the robot can perform tasks in the same manner as a human operator even on older legacy machine tools, effectively reducing costs associated with separate hardware interfaces.
Faucet Assembly using Five Doosan M0609 Units
This assembly automation solution utilizes five Doosan M0609 collaborative robots to fully automate the end-to-end assembly process of faucets. Previously, this process required a large number of workers to manually assemble each unit. By integrating collaborative robots with a conveyor system, continuous production across the entire process has been achieved. The transition from a manual line (where 5 workers produced 1,000 units per day) to an automated line (where 2 workers produce 1,200 units per day) has resulted in a significant improvement in productivity.
Aluminum Storage Tank Welding using Panasonic Welding System
This welding automation solution utilizes the Panasonic Automatic Welding System (Active-TAWERS) to enable multi-angle welding of aluminum storage tanks. By incorporating a positioner, the system can flawlessly perform tasks on large structures like silos or in locations that are difficult for human workers to reach. Implementing automation with the Panasonic system allows for the simultaneous achievement of high welding speeds and superior quality. Since the integrated welding system, robot, and positioner are provided as a single package, rapid installation and tuning are possible.
This welding automation solution utilizes the YASKAWA GP8 robot to perform high-precision laser welding on round bar products from multiple angles.
Previously, an operator had to manually lift each workpiece, load it into the welding machine, and repeat the process for the opposite side once the first side was finished. This manual sequence has been fully automated using the robot.
Continuous production is now possible regardless of operator availability. By leveraging the fast and precise YASKAWA GP8, the system achieves both guaranteed quality and enhanced productivity.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Infeed: Workpieces are fed into the system via an infeed conveyor. |
|---|---|
| STEP 2. | Picking: The robot picks the workpiece from the conveyor. |
| STEP 3. | Loading & Welding: The robot loads the part into the laser welder and the welding cycle begins. |
| STEP 4. | Rotation: The robot rotates the workpiece to perform welding on the opposite side. |
| STEP 5. | Discharge: The completed workpiece is unloaded onto the discharge conveyor. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.