Reel Tape Packaging using AIM FlexiBowl and Epson SCARA Robots

Industry > ElectronicsApplication > Packing·PackagingSector > Manufacturing

This automation solution replaces manual reel tape packaging processes by integrating the AIM FlexiBowl (flexible parts feeder) with Epson SCARA robots.

AIM helps people focus on higher-value tasks by perfectly solving the simple, repetitive labor often avoided in manufacturing environments. This system addresses labor shortages and boosts manufacturing competitiveness by providing a solution capable of tireless, precise, and infinite repetition through robotic technology.

Components

Robot	Robot: EPSON SCARA Robot (LS Series) Optimized for high-speed, high-precision pick-and-place tasks. Adaptability: Depending on specific work conditions, the system can be configured with robots from other leading brands such as ABB, Staubli, Fanuc, or UR (Universal Robots). Feeder: AIM FlexiBowl A versatile feeding system that handles parts of various shapes without the need for custom mechanical vibration bowls.

Robot

Robot: EPSON SCARA Robot (LS Series)
- Optimized for high-speed, high-precision pick-and-place tasks.
- Adaptability: Depending on specific work conditions, the system can be configured with robots from other leading brands such as ABB, Staubli, Fanuc, or UR (Universal Robots).
Feeder: AIM FlexiBowl
- A versatile feeding system that handles parts of various shapes without the need for custom mechanical vibration bowls.

Workflow

STEP 1.	Parts Feeding: Bulk components are supplied onto the FlexiBowl surface.
STEP 2.	Vibration & Flipping: The FlexiBowl uses vibration to spread the parts and flip those that are oriented incorrectly.
STEP 3.	Vision Recognition: An integrated vision system identifies the precise coordinates and orientation of each part.
STEP 4.	Robot Transfer: The Epson SCARA robot picks the identified parts and transfers them precisely into the reel tape pockets.

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Key Features

Versatile Component Supply for Any Process

Total Integration: A seamless combined solution of Robots, Vision, and Flexible Feeders enables rapid process improvement without project risks.

Broad Compatibility: Capable of automating any component ranging from 0.5mm to 250mm—essentially any part that can be handled by a human hand or traditional machinery.

Competitive Cost with Premium Components

Cost Efficiency: Minimized unnecessary control component costs and labor requirements to provide a highly competitive price point.

Simplified Architecture: By utilizing the robot and vision controllers to run the software, the need for complex PLCs (Central Control Units) and extensive wiring is eliminated. Standardized designs allow for system creation with minimal engineering manpower.

Optimally Integrated & Future-Proof System

Easy Integration: Pre-developed software and controllers allow the system to be easily configured and integrated into any existing automated production line.

Scalable Technology: A forward-looking system designed to handle not only current products but also future products still in development.

Rapid Installation & Risk Mitigation

Fast Deployment: Uses pre-configured software environments and hardware, leveraging extensive field experience to minimize installation and development time.

Reduced Engineering Load: Significantly lowers project risk and prevents the unnecessary consumption of engineering resources.

Implementation Results

ROI Period	12 months
Key Metrics	Before: 2 seconds per unit, 30,000 units/day. Required 4 operators working 12-hour shifts (2 shifts). After: 2 seconds per unit, 43,200+ units/day capability. Required 0 operators, 24-hour continuous operation.
Client Feedback	Because the system can handle such a wide variety of parts, it was very easy to justify the return on investment. The low error rate has significantly increased our overall production uptime.