Electronic Component Insert Molding Automation using a Yushin Take-Out Robot

Watch "Electronic Component Insert Molding Automation using a Yushin Take-Out Robot" on YouTube

Electronic Component Insert Molding Automation using a Yushin Take-Out Robot

Solution Provider: Please log in to view

Application Field: Industry > Electronics, Application > Injection·Ejection, Sector > Manufacturing

Industry > ElectronicsApplication > Injection·EjectionSector > Manufacturing

#Yushin#Insertmolding#Steelplate#Overmolding#MoldingAutomation#Productivity#LaborReduction

Process Overview

This assembly automation solution uses a YUSHIN take-out robot (SCⅡ-150) to automate the process of insert-molding a steel plate into a plastic injection-molded part during production. By automating both the insert-loading operation and the downstream inspection process, the system minimizes control points while improving overall productivity.

Components

Robot	YUSHIN SCII-150D (for insert loading) 5-axis Cartesian robot + 90° tilting arm, payload 5 kg, repeatability ±0.1 mm Work envelope/stroke: Travel 1,500 mm / Fore–aft 468 mm / Vertical 850 mm 3-axis Cartesian unit: Vacuum grippers ×2
Peripherals	EOAT / Tooling - Tool changer (rotary type): tool change via rotation - Pneumatic grippers ×4 (for part take-out) - Vacuum grippers ×4 (for insert loading) Peripheral Equipment - Injection molding equipment (optional / separate) - Bowl feeder (steel plate feeding) - Steel plate loading jig - Finished-product discharge conveyor

Workflow

STEP 1.	Singulate and feed two steel plates at a time via the bowl feeder
STEP 2.	Pick two steel plates per cycle and place them into the 8-position loading jig
STEP 3.	Pick a set of eight steel plates and transfer them to the injection molding machine
STEP 4.	Take out the molded part and load the steel plates
STEP 5.	Discharge the finished product via the outfeed conveyor.

※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Features

Improved Production Efficiency and Quality

Continuous, low-idle operation improves overall production efficiency.
Fewer control points reduce the number of operators required.

Cost-Effective Performance with a Dedicated Take-Out Robot

A dedicated take-out robot enables a compact installation and overhead handling.
Optimized motion profiles support high-speed cycle operation.
Compared to articulated robots, this tailored solution minimizes upfront investment cost.

Results

Key Benefits	Improved productivity Minimized staffing by reducing control/management points Reduced insert-missing defects
Client Feedback	Because the machining cycle time was short, continuous operation was required by deploying Seojeong’s solution, production speed improved significantly.

No related resources available.

Recommended Use Cases

PCB Inspection Automation using Universal Robots UR5

This vision inspection automation solution is designed for 100% PCB inspection, where the robot loads PCBs into the testing equipment and sorts them into "Pass" or "Fail" categories based on the results. By replacing the repetitive manual task of constantly loading and unloading PCBs, companies can reassign operators to higher-value tasks, significantly improving labor efficiency. Furthermore, this solution allows manufacturers to transition from manual sampling to total inspection (100%), drastically enhancing the quality standards delivered to customers.

AI Palletizing using Hyundai YS140 and Mech-Mind

This automation solution utilizes Mech-Mind 3D Vision and the Hyundai YS140 industrial robot to automatically sort and stack boxes onto pallets by size, as well as transfer them to conveyors. By employing two sets of highly cost-effective 3D vision sensors, the system can stably perform both palletizing and depalletizing tasks even when various product boxes are mixed together (Mixed-Case Palletizing). The project was implemented to improve worker health and safety by automating tasks known to cause musculoskeletal disorders.

Smartphone Sorting & Stacking using UR5 and Linear Track

This automated sorting and storage solution utilizes a Universal Robots UR5 collaborative robot mounted on a Linear Track (7th axis) to perform high-precision handling of smartphones. By integrating 2D Vision, the system identifies the type and position of items arriving via conveyor. The 6-axis articulated robot then uses an electric gripper to sort and stack these items into specific locations. Conversely, when a retrieval command is received, the robot can pick the required items from the storage rack and move them to the discharge position. The linear track allows the robot to cover a significantly wider workspace, making it ideal for comprehensive inbound/outbound inventory management.