Pharmaceutical Box Palletizing Using the Hyundai Robotics YS080L 💊

Watch "Pharmaceutical Box Palletizing Using the Hyundai Robotics YS080L 💊" on YouTube

Pharmaceutical Box Palletizing Using the Hyundai Robotics YS080L 💊

Solution Provider: Please log in to view

Application Field: Industry > Life Sciences·Pharma, Sector > Manufacturing

Industry > Life Sciences·PharmaSector > Manufacturing

#HyundaiRobotics#CartonPalletizing#PalletizingAutomation#LayerStacking#StretchWrappingIntegration#HeavyLoadHandling#ProductivityImprovement

Process Overview

This solution is a packaging process that uses the Hyundai Robotics YS080L to palletize pharmaceutical cartons onto pallets and perform wrapping (stretch wrapping). As an optimized turnkey packaging solution delivered by KT, it can be deployed with a low initial implementation cost, and by integrating with KT’s smart-factory platform Factory Makers, you can introduce a smart-factory system alongside the automation cell.

Through this solution, automated palletizing of heavy beverage cartons improved handling speed/throughput and helped prevent operator musculoskeletal disorders (MSDs).

Components

Robot	Hyundai Robotics YS080L (HDR80L-26) 6-axis articulated industrial robot Payload: 80 kg Horizontal reach: 2,635 mm Robot mass: 684 kg Repeatability: ±0.06 mm
Peripherals	Robot base Pneumatic gripper Carton infeed conveyor Pallet infeed jig and conveyor Wrapping unit (optional / separate) KT Factory Makers system

Workflow

STEP 1.	Pallet infeed
STEP 2.	Carton infeed
STEP 3.	Carton position alignment
STEP 4.	Carton picking
STEP 5.	Cross-pattern layer-by-layer pallet stacking
STEP 6.	Pallet transfer after 5-layer stacking completion
STEP 7.	Pallet discharge after wrapping

※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Features

Stable handling and palletizing

Ensures stable stacking through tight (close) loading and layer-by-layer cross-stacking patterns.

Improves productivity and working conditions at the same time

Minimizes idle time and helps prevent operator musculoskeletal disorders (MSDs).

Compact footprint and fast deployment

Packaged as a turnkey solution covering the work method and production data, enabling rapid installation and ramp-up.

Efficient operation powered by KT smart-factory solution

Robot status/event monitoring and SMS alert notifications.
Operational data integration and production output tracking for efficient management.
Accessible via smartphones and tablets.

Results

Key Benefits	Increased productivity by enabling continuous operation with no idle/non-value-added work. Prevented operator musculoskeletal disorders (MSDs) by eliminating heavy-load material handling tasks
Client Feedback	Heavy-load handling was difficult for operators to perform continuously and was often avoided, but robot automation removed the high-burden task, significantly reduced cycle time, and greatly improved productivity.

Recommended Use Cases

Silicone Molded Part Palletizing using AIM AIVE System and Delta SCARA Robot

Sorting and Transferring Medicated Patches using Yaskawa Robots

This automation solution utilizes the YASKAWA MCL20 to sort and transfer medicated patches (pain relief patches) within a cleanroom environment. The system performs precise counting and neat alignment—tasks previously handled by human workers—with human-like dexterity. By simultaneously processing four batches, the system significantly increases operational speed and overall productivity.

TIG Welding using the Rainbow Robotics RB3

This welding automation solution utilizes the Rainbow Robotics RB-3 collaborative robot combined with a TIG welder to weld the bended sections of metal plates. It is characterized by fast teaching capabilities and high space efficiency. In manual welding, quality varies significantly based on the operator's skill level. Additionally, due to the harsh working conditions, securing skilled welders is becoming increasingly difficult. With this solution, even unskilled workers can manage the loading and unloading of workpieces, while the robot handles the critical welding tasks. This ensures consistent, high-quality production regardless of human fatigue or skill level.

Industry > Life Sciences·PharmaSector > Manufacturing

#HyundaiRobotics#CartonPalletizing#PalletizingAutomation#LayerStacking#StretchWrappingIntegration#HeavyLoadHandling#ProductivityImprovement

Process Overview

Through this solution, automated palletizing of heavy beverage cartons improved handling speed/throughput and helped prevent operator musculoskeletal disorders (MSDs).