Automotive Body Frame Bin Picking using Hyundai HS210E and Pickit 3D Vision

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Automotive Body Frame Bin Picking using Hyundai HS210E and Pickit 3D Vision

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Application Field: Industry > Automotive, Application > Bin Picking, Sector > Manufacturing

Industry > AutomotiveApplication > Bin PickingSector > Manufacturing

#BinPicking#3DVision#Pickit3D#HyundaiRobot#BodyFrameHandling#MaterialHandling#FlexibleAutomation#SmartFactory

Process Overview

This bin picking automation solution uses Hyundai HS210E and Pickit 3D vision inspection to automate bin picking for automotive body frames. Using a gripper, the robot can pick various product shapes and transfer multiple required parts at once.

Even for various product shapes, 3D vision enables accurate recognition and picking, overcoming the limitations of conventional robot automation that only repeated fixed tasks under restricted conditions. With this solution, flexible execution across diverse process conditions is possible.

Components

Robot	Hyundai HS210E 6-axis articulated robot Payload: 210 kg Working range: 2,666 mm Weight: 970 kg Repeatability: ±0.15 mm
Peripherals	Tool: multi-grip pneumatic gripper (supports gripping 4 types of body frames) 3D Vision: Pickit M-HD (FOV: 600 × 400 @ 0.9 m, accuracy: 0.1 mm, repeatability: ≤ 1 mm, image processing speed: 100 ms, camera weight: 2 kg, IP rating: 65, recommended scanning distance: 0.6–1.2 m) Peripheral devices: robot base, infeed pallet, discharge jig, and AMR (separate configuration)

Workflow

STEP 1.	Recognize discharge jig and AMR position via 3D vision
STEP 2.	Detect workpiece position
STEP 3.	Adjust gripper based on workpiece
STEP 4.	Pick workpiece
STEP 5.	Load onto discharge jig
STEP 6.	Perform next workpiece picking

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Features

Hyundai Robotics holds the No.1 market share in Korea with an extensive sales and service network

Since entering the domestic robot market in 1984, Hyundai Robotics has built a wide portfolio of solutions and lineups
Provides customized solutions by performing end-to-end execution including robot production, engineering, and installation

High-Payload and Wide Working Envelope

Payload: 210 kg, working range: 2,666 mm
Handles 4 different product types by applying a multi-purpose gripper

Easy 3D Vision Teaching

Strong 3D object recognition performance across various object types
Easy task changeover after teaching for different operations
Supports bin picking for unstructured and non-ordered products

Results

Key Benefits	Reduced manpower required for material loading in process logistics
Client Feedback	In many cases, performing robot automation required pre-alignment work in upstream processes, which often made layouts more complex or increased additional costs. Also, there were many limitations in handling various workpieces. With Hyundai Robotics’ solution, we were able to minimize upstream process changes and execute automation.

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