Blood Sample Testing and Sorting Transfer using High-Speed Linear Moving Track (Rockwell MM Lite)

Industry > Life Sciences·PharmaApplication > InspectionSector > ManufacturingSector > Logistics

This solution is a comprehensive automated process that integrates high-speed linear moving tracks (Rockwell MagneMover Lite), articulated robots, and vision inspection systems to perform blood kit testing, high-speed transport, sorting, and stacking.

The system is specifically engineered to maximize productivity and throughput in medical diagnostic environments by automating the end-to-end sorting and inspection workflow.

Components

Robot	Transport System: Rockwell MagneMover Lite (MM LITE) High-speed linear motor solution for independent carrier control. Robot: YASKAWA 6-Axis Robot & Delta Robot System High-speed picking and precise placement capabilities. Vision System: High-resolution inspection for defect detection and barcode reading.

Workflow

STEP 1.	Product Pickup & Line Loading: Robots pick blood kits and load them onto the high-speed linear track.
STEP 2.	Vision Inspection: Automated cameras verify kit integrity, labels, and potential contaminants.
STEP 3.	Sorting: Real-time classification into "Pass" or "Fail" (Defective) categories based on vision data.
STEP 4.	Final Stacking: Finished products are organized and stacked into designated racks or trays for discharge.

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Key Features

Exceptional Production Efficiency

Maximizing Throughput: Drastically increases overall productivity by maximizing the speed of the logistics and transfer lines.
Independent Carrier Control: Each carrier is controlled individually, allowing for real-time routing and sorting based on specific vision inspection results.
Minimal Human Intervention: The full automation of the inspection and sorting processes minimizes the need for manual labor and reduces human-associated errors.

Implementation Results

ROI Period	1.5 years
Key Metrics	Significant productivity boost driven by automated high-speed inspection and sorting.
Client Feedback	By integrating the entire solution—including robots, vision systems, and controls—under a unified design, the installation was completed quickly, and the time required for system stabilization was remarkably short.