Parts Machine Tending Automation using ABB IRB 2600

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Parts Machine Tending Automation using ABB IRB 2600

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Application Field: Industry > Automotive, Application > Machine Tending, Sector > Manufacturing

Industry > AutomotiveApplication > Machine TendingSector > Manufacturing

#MachineTending#CNCautomation#AutomotiveParts#ABBIRB2600#IndustrialRobot#TurningCenter#24x7Operation#ProductivityImprovement

Process Overview

This machine tending automation solution uses the ABB IRB 2600 robot with Hyundai WIA Turning Center 160LA to automate the process of loading and unloading automotive parts.

The system completes the first machining process using two turning centers, then transfers the semi-finished parts to the other turning center for the second machining process, and finally moves them to the discharge conveyor. This configuration is designed to minimize idle time by matching the work cycle time and maximizing productivity.

The solution was implemented to increase productivity through 24/7 operation, reduce the required loading labor, and minimize idle waiting time between processes.

Components

Robot	ABB IRB 2600 6-axis articulated robot Payload: 20 kg Working range: 1,650 mm Repeatability: ±0.04 mm
Peripherals	Hyundai WIA Turning Center 160LA x 3 units (separate configuration) Double gripper Robot mounting base Machined part infeed feeder x 2 units Machined part gripping orientation change jig x 3 units Finished part discharge conveyor

Workflow

STEP 1.	1st machining loading
STEP 2.	1st machining completed
STEP 3.	Air blowing for 1st machining
STEP 4.	Picking 1st machined part
STEP 5.	Orientation change
STEP 6.	Air blowing for 2nd machined part
STEP 7.	Picking 2nd machined part
STEP 8.	Load 1st machined part
STEP 9.	Orientation change for 2nd machined part
STEP 10.	Discharge to conveyor

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Features

Improved Productivity and Operational Efficiency

Minimizes cycle time by leveraging a high-speed, high-precision industrial robot
Uses one robot to handle three machine tools, reducing idle time by synchronizing with machining takt time
Automates loading and unloading to reduce management points and enable continuous production

High Durability and Strong Protection Rating

Applies an IP67 protection rating suitable for harsh cutting and machining environments
Ensures stable operation by adopting an ABB industrial robot with high durability and reliability

Results

Key Benefits	Minimization of loading labor Improved productivity by reducing idle waiting time
Client Feedback	By minimizing loading labor and reducing idle time, we were able to increase productivity.

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