Secondary Battery Case Loading/Unloading using Two KAWASAKI RS007L Robots

Industry > ElectronicsApplication > Material HandlingSector > ManufacturingSector > Logistics

This solution utilizes two KAWASAKI RS007L robots to automate the process of loading and unloading secondary battery cases onto transfer jigs.

It ensures that finished secondary battery cells are automatically and precisely stacked onto the jigs for the next stage of production.

Components

Robot	Robot: KAWASAKI RS007L (2 Units) Type: 6-axis articulated robot Payload: 7kg Reach: 930mm Repeatability: ±0.03mm Weight: 36kg

Workflow

STEP 1.	Feeding of secondary battery cases.
STEP 2.	High-precision product pickup by the robots.
STEP 3.	Loading and unloading the cases onto the transfer jigs.
STEP 4.	Discharge of the fully loaded jigs.

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Features

Compact Installation and High-Speed Performance

Space Efficiency: Utilizing two small-scale industrial robots allows for high-density installation in compact manufacturing footprints.
Minimized Wait Times: Applying two high-speed industrial robots minimizes idle time and ensures rapid stacking cycles.
Error Prevention: Proximity sensors mounted on the gripper fingertips verify the presence of the workpiece in real-time, ensuring reliable operations and minimizing pick-and-place errors.

Results

ROI Period	1.5 years
Key Benefits	Significant reduction in cycle time and overall increase in production volume.
Client Feedback	The robots perform tasks rapidly in sync with our production speeds, which has directly led to a noticeable increase in overall productivity.