Robot vs. Robot is back for its third session. Last time, we compared Mobile Manipulator robots that "directly pick up" parts with a robotic arm and transport them. Mobile Manipulators, equipped with both arms (ARM) and legs (AMR), were the first step toward complete unmanned transport.

 👉 Moving Accurately and Perfectly! Comparison of Mobile Manipulator Robots

The robots we are showing today are an even more evolved form. "3D Vision" acts as the robot's eyes, allowing it to accurately pick and move items even when various objects are jumbled together.

The robots we are showing today are an even more evolved form. "3D Vision" acts as the robot's eyes, allowing it to accurately pick and move items even when various objects are jumbled together.

Before 3D vision technology appeared in robot automation, it was essential to have peripheral devices and pre-processing work to meet specific conditions so the robot could work easily. But now, even if products are not aligned or different types are mixed, the robot can distinguish and work on them directly. Even if products change midway, there's no need to worry!

Shall we look at today's robot automation cases that recognize objects with 3D vision and pick random items?

 1. Body Frame Bin Picking using Hyundai HS210E and Pickit 3D

 Click the image to view more details.

First, Hyundai Robotics offers a solution for the body frame bin-picking process using the Hyundai HS210E and Pickit 3D. To accurately pick various body frames, they manufactured a custom gripper that can move the required products all at once.

 A view of the vehicle body frame being recognized using 3D Vision.

3D vision plays a huge role in enabling this custom gripper to accurately pick body frames. The robot has gained the ability to distinguish products by having 3D vision "eyes."

The work process is as follows:

1. Recognize the position of the discharge jig and AMR with 3D vision.

2. Adjust the gripper according to the position of the workpiece and pick it up.

3. Unload it onto the discharge jig and proceed to the next picking task.

Previously, layouts were often complex or incurred extra costs due to the alignment work required before and after the process. There were also many restrictions on handling various workpieces. 

Through this 3D vision bin-picking solution, changes to the pre- and post-processes are minimized while achieving perfect automation. 😉

Additionally, the fact that Hyundai Robotics, the provider of this solution, holds the No. 1 market share in Korea with an extensive sales and service network is a major advantage. 

Having entered the domestic robot business in 1984, they offer customized solutions through a one-stop process covering production, engineering, and installation.

 👉 View various application examples of Hyundai Robotics robots provided by Hyundai Robotics 

Various great examples like this are available on Marosol, so please feel free to easily and conveniently request a free consultation :)

2. Engine Oil Pan Transfer using FANUC + QRS 3D Vision

 ※ For this solution, only the Vision solution portion was handled in collaboration with QRS, while the robot and peripheral devices were handled in-house by the client.

 Click the image to view more details.

The second solution is an Engine Oil Pan Transfer case using FANUC and QRS 3D Vision. This solution uses a large FANUC robot and QRS 3D vision to sequentially transfer automotive engine oil pans stacked on a pallet for the next process. 

It maximizes efficiency through robot automation because it can stably scan and work across the entire area of a standard pallet.

 A view of QRS's in-house Vision program

Since they use vision software developed in-house by QRS, it can be tuned and customized to fit the specific characteristics of the worksite. This allows for precise inspection by recognizing various product shapes.

Before this solution was applied, workers had to lift heavy engine oil pans dozens of times a day, leading to musculoskeletal disorders. It was a process many workers avoided. 

However, thanks to robot automation, the efficiency of worker placement has increased, and the labor required for pallet unloading has been reduced.

QRS stands out for its unique expertise in these vision solutions. They can perform fast scanning over a wide range and offer precise customization by combining 3D scanning with 2D vision inspection. This helped overcome difficulties related to workpiece shapes during the automation introduction stage.

Both solutions minimize work delays through rapid scanning and vision processing performance. Their ability to work across a wide area is also a significant advantage. They benefit both workers and factory owners by reducing labor and preventing musculoskeletal disorders.

 Finally, let me summarize one last time.

Hyundai Robotics 3D Bin Picking Solution: Smartly picking and placing complex vehicle frames

✅ High-load capacity: Capable of handling up to 210kg.

✅ Versatile gripper: Handles 4 different types of products.

✅ Easy teaching: Simple 3D touch vision teaching makes it easy to change tasks.

FANUC + QRS 3D Vision Transfer Solution: Aligning directions perfectly with a vision camera

• ✅ Extended range: Work range can be extended over 3m by mounting the robot on a travel unit.

• ✅ High speed: Shortens work time by complexly controlling the travel unit and robot motion.

• ✅ Expert customization: Builds optimal vision solutions through in-house development capabilities.

• ✅ Reliability: Provides a 1-year free warranty.

Seeing robots with 3D vision "eyes" distinguishing items makes it clear that the robot industry has truly entered the mainstream. Marosol has many more smart and diverse robots ready for you. 

Feel free to request a free consultation anytime. We will analyze which robot and solution fit your factory best and connect you with the best SI company through AI recommendations! 😊

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