Logistics Automation: You Must Start Now!

Amazon, DHL, IKEA, Coupang... What do these giants have in common? They are the leaders who realized logistics automation ahead of their competitors.

Global companies that have adopted automation in their supply chains report a 20-30% reduction in logistics costs and a 25% increase in productivity. According to global market research, automation is one of the most effective ways to secure speed and consistency, reducing annual logistics delays by over 40%.

Case Study: Raw Material Logistics Automation with AMR

Today, we introduce a raw material handling solution implemented by Global Manufacturer U. This project utilizes Omron AMR (Autonomous Mobile Robots) to automate the transport of heavy raw material containers, maximizing efficiency and ensuring worker safety.

Why the Customer Chose This Solution

The client sought to solve several issues caused by the manual transport of large containers:

• Worker Fatigue & Injury Risk: Heavy containers were difficult to handle, leading to high physical strain and potential safety accidents.

• Inconsistency & Low Efficiency: Unbalanced manual transport times disrupted the production flow and lowered overall productivity.

• Operational Cost Reduction: The goal was to reduce dependence on manual labor and lower long-term operating expenses through AMR technology.

The Automation Workflow: Step-by-Step

This solution flawlessly connects multiple stages to create a perfect logistics flow, requiring minimal human intervention.

• STEP 1. Docking & Departure: Once raw materials arrive, the Omron AMR automatically docks with the container. A specialized U-shaped top module ensures the circular container is loaded stably. Built-in sensors detect the weight to adjust driving speed and path for safe transport.

• STEP 2. Passing Speed Doors: The AMR is integrated with the facility’s Speed Doors. As the robot approaches, it sends a signal to open the door automatically, allowing seamless movement between zones.

• STEP 3. Elevator Integration for Multi-floor Travel: In multi-story environments, the AMR communicates with the elevator system. It calls the elevator, waits for the doors to open, and boards independently. Upon reaching the target floor, it exits and continues its route.

• STEP 4. Drop-off at Destination: At the final location, the AMR precisely calculates the unloading spot. The top module slightly tilts to safely unload the container, then resets to its original position to complete the cycle.

Technical Deep Dive: How to Load Circular Containers?

Loading heavy, circular containers is a technical challenge due to their shifting center of gravity.

1. U-shaped Top Module: The U-shaped guide rails restrict the movement of the round container, preventing it from shaking or rolling off during transport.

2. Real-time Sensor Monitoring: Sensors monitor weight, position, and tilt in real-time. This feedback allows for minute adjustments to ensure the load remains balanced.

3. Controlled Speed & Locking: The robot approaches the load slowly to minimize vibration. Once positioned, a locking system secures the container for safe high-speed travel.

Why Choose Omron (OMRON) AMRs?

Omron is a global leader in industrial automation, and their AMRs are designed for maximum productivity.

• Traceability: They provide powerful tracking features, allowing managers to monitor the movement of every item in real-time, ensuring transparency.

• High Endurance: With a 4-hour charge, they can run for up to 13 hours. The EM management system automatically guides the robot to a charging station when the battery drops below 30%.

• Proven Reliability: With battery lifespans lasting over 7 years and countless global references, Omron technology is a trusted choice for stability.

How to Succeed 100% in Logistics Automation?

Adopting automation usually takes 6 months to over a year—from system analysis to selecting SI partners and manufacturers. Marosol drastically reduces this lead time using our database of over 30,000 solutions and a wide range of global robot brands.

Top-tier Solutions at the Industry's Lowest Price

Marosol solves the "price barrier" by offering:

• Robot Financial Products: Lease, rental, and 12-month interest-free installments.

• Direct Bulk Purchasing: We buy directly from manufacturers to eliminate middleman margins, passing the savings to you.

• Proven Expertise: Our skills have been recognized through projects for major corporations like Samsung C&T and Incheon International Airport.

Curious about the right automation for your process? Visit the Marosol website for a free consultation, instant quotes, and end-to-end design and maintenance support! 🤗

Visit our website here!

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