Features
Improved Production Efficiency and Enhanced Quality
Improves production efficiency through continuous operation by minimizing idle time
Minimizes cycle time by applying a high-speed industrial robot
Reduces defect rates by performing 100% inspection (visual and weight inspection)
Minimizes defect rates through weight inspection
Minimizes management points by automating gate cutting, wrapping, and inspection in a single process
Results
| Key Benefits | Improved productivity
Minimization of management points and reduced manpower input
Improved defect rate through product inspection and weight inspection |
|---|---|
| Client Feedback | We initially expected automation to be difficult because multiple tasks had to be performed within a single process. However, by implementing an optimized solution using a tool changer, we improved production speed and achieved 100% inspection, resulting in enhanced product quality. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Recommended Use Cases
Turbocharger Leak Inspection Automation with Epson VT6L
Process Overview This solution automates turbocharger leak inspection for automotive components using the Epson VT6L. With a compact controller-integrated robot, it can be easily installed and operated, while automating precise visual inspection to improve quality.
Automated Weather Strip Clip Insertion System using a Cartesian Robot
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Gear Tooth Profile Inspection using NACHI MZ07 + QRS Vision
Process Overview This solution automates gear tooth profile inspection and sorting by combining QRS 2D/3D vision inspection with the NACHI MZ07 robot. It detects the position of randomly stacked gears, performs shape inspection, and classifies parts into OK/NG automatically. Since the vision system is developed by QRS, it can be tuned and customized to match on-site requirements, enabling accurate inspection across various product shapes.
Features
Improved Production Efficiency and Enhanced Quality
Improves production efficiency through continuous operation by minimizing idle time
Minimizes cycle time by applying a high-speed industrial robot
Reduces defect rates by performing 100% inspection (visual and weight inspection)
Minimizes defect rates through weight inspection
Minimizes management points by automating gate cutting, wrapping, and inspection in a single process
Results
| ROI Period | 18 months |
|---|---|
| Key Benefits | Improved productivity
Minimization of management points and reduced manpower input
Improved defect rate through product inspection and weight inspection |
| Client Feedback | We initially expected automation to be difficult because multiple tasks had to be performed within a single process. However, by implementing an optimized solution using a tool changer, we improved production speed and achieved 100% inspection, resulting in enhanced product quality. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
Related Use Cases
Turbocharger Leak Inspection Automation with Epson VT6L
Automated Weather Strip Clip Insertion System using a Cartesian Robot