This automation solution replaces manual plastic product inspection and QR code labeling with a system integrated with vision inspection and four Cartesian (Gantry) robots.
By utilizing four Cartesian robots, the workload is strategically distributed based on the required takt time, enabling rapid and continuous operations. The system performs comprehensive exterior inspections both before and after the QR code is applied, as well as a final attachment verification to minimize defect rates.
The project was initiated to achieve 100% inspection of all products to prevent defects or mixed-part issues, ultimately driving significant quality improvements and productivity gains.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Feeding: Input of plastic products into the system. |
|---|---|
| STEP 2. | Alignment: Precise correction of the product’s position. |
| STEP 3. | Transfer: Loading the products onto the main workstation. |
| STEP 4. | Exterior Inspection: Initial vision check for surface defects or incorrect part types. |
| STEP 5. | QR Labeling: Accurate application of the QR code label. |
| STEP 6. | Verification: Vision inspection of the attached QR code (readability and position). |
| STEP 7. | Sorting: Automatic ejection of defective or mismatched parts. |
| STEP 8. | Palletizing: Loading the verified "Good" products onto the discharge pallet. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.
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This automation solution replaces manual plastic product inspection and QR code labeling with a system integrated with vision inspection and four Cartesian (Gantry) robots.
By utilizing four Cartesian robots, the workload is strategically distributed based on the required takt time, enabling rapid and continuous operations. The system performs comprehensive exterior inspections both before and after the QR code is applied, as well as a final attachment verification to minimize defect rates.
The project was initiated to achieve 100% inspection of all products to prevent defects or mixed-part issues, ultimately driving significant quality improvements and productivity gains.
Components
| Robot |
|
|---|
Workflow
| STEP 1. | Feeding: Input of plastic products into the system. |
|---|---|
| STEP 2. | Alignment: Precise correction of the product’s position. |
| STEP 3. | Transfer: Loading the products onto the main workstation. |
| STEP 4. | Exterior Inspection: Initial vision check for surface defects or incorrect part types. |
| STEP 5. | QR Labeling: Accurate application of the QR code label. |
| STEP 6. | Verification: Vision inspection of the attached QR code (readability and position). |
| STEP 7. | Sorting: Automatic ejection of defective or mismatched parts. |
| STEP 8. | Palletizing: Loading the verified "Good" products onto the discharge pallet. |
※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.