E-commerce Fulfillment using 120 units of Geek+ P500

Industry > LogisticsApplication > LogisticsSector > Logistics

This large-scale application case features an automated picking and replenishment system utilizing 120 Geek+ P500 mobile robots. By integrating a massive fleet into a unified fulfillment center, the system uses self-learning algorithms to optimize storage layouts based on order frequency. This solution maximizes space utilization and effectively addresses challenges such as labor shortages and rising personnel costs.

Components

Robot	Robot: Geek+ P500 (120 Units) Max Payload: 600kg Speed: 2.0m/s (Empty) / 1.6m/s (Full load) Navigation: Inertial Sensor + QR Code Dimensions: L950 x W702 x H275 mm / Weight: 170kg Lifting Height: 60mm / Stop Accuracy: ±10mm Efficiency: 2–3 hours of operation with a 10-minute charge. Operating Temp: -20°C to 50°C.

Workflow

STEP 1.	[Picking Process]
STEP 2.	Order Entry: Online orders are received and processed by the system.
STEP 3.	Targeting: Robots navigate to the specific racks containing the required items.
STEP 4.	GTP Transport: Robots lift the racks and move them to the picking station.
STEP 5.	Item Picking: Workers pick items from the racks brought by the robots.
STEP 6.	Return: Robots return the racks to their optimized storage positions. [Replenishment Process]
STEP 7.	Restock Request: A replenishment order is initiated for stock.
STEP 8.	Rack Retrieval: Robots move to the corresponding storage racks.
STEP 9.	Inbound Flow: Robots carry the racks to the replenishment station.
STEP 10.	Loading: New stock is loaded onto the racks by workers.
STEP 11.	Final Placement: Robots transport the replenished racks back to the storage area.

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Key Features

Exceptional Performance & Maximized Space Utilization

Compact Efficiency: Build a high-performance logistics center even within constrained or limited footprints.
Intelligent Storage Optimization: Automatically reconfigures storage layouts based on SKU movement frequency to minimize picking and replenishment cycle times.
Versatile Material Handling: Capable of transporting heavy loads up to 600kg with support for both pallet and rack-based operations.
Flexible Picking Strategies: Adaptable to various workflows, including discrete order picking and total (batch) picking.
High Throughput: Achieves a picking rate of 300 to 600 pieces per hour per worker.

Minimized Investment & Operational Excellence

RaaS (Robots-as-a-Service) Model: Minimizes initial CAPEX and optimizes maintenance through a professional service-based approach.
Massive Fleet Coordination: Proven technology to manage and optimize large-scale fleets of over 100 robots simultaneously.
24/7 Productivity: Automated self-charging enables continuous, non-stop operation day and night.

High Stability and Global Reliability

Proven Track Record: Reliability is guaranteed by a global installation base of over 10,000 units operating worldwide across various industries.

Implementation Results

ROI Period	24 months
Key Metrics	Storage Efficiency: Significant increase in inventory density per square meter. Time Optimization: Drastic reduction in both replenishment and picking lead times. Labor Optimization: Successfully reduced required manpower from 20 workers down to just 4.
Client Feedback	By implementing the Geek+ solution, we significantly reduced our required storage footprint and achieved a major leap in overall warehouse operational efficiency.