SCHMALZ Vacuum Handling System (HS)

Watch "SCHMALZ Vacuum Handling System (HS)" on YouTube

SCHMALZ Vacuum Handling System (HS)

Solution Provider: Please log in to view

Application Field: Application > Logistics, Sector > Logistics

Application > LogisticsSector > Logistics

This application case features a solution for moving workpieces more safely and conveniently using Schmalz's Vacuum Handling System (HS).

By utilizing this system, operators can prevent musculoskeletal injuries caused by the repetitive lifting of heavy objects while ensuring a faster and safer transfer process.

Components

Robot	The system can be configured by selecting from the following specialized lifting units: Vacuum Tube Lifter Jumbo (Select 1) JumboFlex / JumboErgo / JumboSprint JumboFlex High-Stack / Jumbo Low-Stack Vacuum Lifting Device VacuMaster (Select 1) VacuMaster Basic/Comfort VacuMaster Vario / VacuMaster Eco VacuMaster Window / VacuMaster Multi VacuMaster Coil / VacuMaster Light

Workflow

STEP 1.	Suction: The operator uses the vacuum handling system to grip the workpiece.
STEP 2.	Transport: The operator moves the workpiece to the target destination.
STEP 3.	Placement: The operator lowers and releases the object using the system.
STEP 4.	Repeat: The process is repeated for the next cycle.

※ The content provided by Bigwave Robotics is protected under U.S. and Canadian copyright and intellectual property laws. Unauthorized reproduction, distribution, or use of this content is strictly prohibited.

Features

Uncompromised Safety and Reliability
- Standard Compliance: All Schmalz products comply with European and international safety standards.
- Integrated Protection: Equipped with warning devices and protective systems designed to prevent errors during operation.
- Premium Quality: High-performance systems proudly "Made in Germany."
Ergonomic Workability
- Heavy Load Support: Optimized for lifting heavy workpieces that are difficult to handle manually.
- Health Protection: Effectively prevents musculoskeletal injuries and long-term physical strain on operators.
Enhanced Productivity
- Consistent Cycles: Maintains a steady handling speed throughout the shift.
- Reduced Downtime: Minimizes loading-related delays during production.
- High Efficiency: Allows for easy handling of workpieces with minimal physical effort, boosting worker morale and reducing stress.

Results

Key Benefits	Injury Prevention: Significant reduction in musculoskeletal risks. Operational Efficiency: Increased overall productivity. High Capacity: Capable of transporting workpieces weighing up to 2,000kg.
Client Feedback	"Thanks to Schmalz's vacuum handling system, we are now able to transport high-load workpieces much more safely and quickly than before."

Recommended Use Cases

Altiol AMR System

This application case showcases a logistics automation solution implemented using AMRs (Autonomous Mobile Robots) developed by Altiol. By introducing autonomous driving technology—a core pillar of the Fourth Industrial Revolution—the system is easy to deploy on-site. Furthermore, it allows customers to configure their own programs, making maintenance simple and intuitive. By adopting this unmanned transport system in logistics centers and manufacturing sites, companies have successfully reduced worker fatigue, increased operational efficiency, and lowered labor costs.

Indoor Logistics Transport and Loading Using VisionNav VNPA15🏗️

Process Overview This case study showcases a logistics automation solution that uses VisionNav's VNPA15 autonomous mobile robot (AMR) to automate the transport and loading/stacking of packaged products in indoor material-handling operations. Built on robust safety functions, the solution minimizes changes to existing workflows while enabling unattended load/unload tasks, and provides effective monitoring and control of real-time operations.

AMR Logistics Robots Introduced to Manufacturing Factory ✨ Logistics Automation that Quickly Resolves Even 1 Ton of Waste Derbris (2 KUKA KMP 1500P Logistics Robots)

Automated the transport of waste materials weighing up to 1 ton, preventing material drops