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Two-Pipe Injection Automation with a KUKA KR10

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Application Field
Industry > Metal·Plastics, Application > Injection·Ejection, Sector > Manufacturing
Industry > Metal·PlasticsApplication > Injection·EjectionSector > Manufacturing
#MachineTending#KUKA#VisionGuidedAutomation#PrecisionHandling#24x7Production#ProcessStability#IndustrialSafety

This application automates injection handling using a KUKA KR10. It is an automation project that feeds and unloads two types of pipe products into/from a process line. The job requires placement to a specific position with repeatability within 0.1 mm. The system uses a vision-based alignment station for supply handling and improves process stability through precision operations.


Project Background and Objectives

  • Automate feeding and unloading for two pipe product types

  • Achieve high-precision placement (≤0.1 mm repeatability requirement)

  • Stabilize the process using a camera-based alignment fixture and precision handling

Components

Robot

KUKA KR10

  • 6-axis industrial robot

  • Payload: 10 kg

  • Reach: 1,101 mm

  • Weight: 55 kg

  • Repeatability: ±0.03 mm

  • IP54

Peripherals
  • EOAT (product gripper)

  • Alignment device

  • Camera system

  • Supply unit and related equipment

Workflow

STEP 1.Feed products from the supply unit
STEP 2.Align the position using the camera
STEP 3.Place products on the alignment fixture (2 pcs × 2 cycles)
STEP 4.Pick four products simultaneously with the robot and load them into the mold

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ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.

Bigwave Robotics Inc.

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ⓒ2020-2026 Bigwave Robotics Inc. All Rights Reserved.