Smart Logistics Management using 42 units of Geek+ P800 (AMR)

Industry > LogisticsApplication > LogisticsSector > Logistics

This application case features an automated picking and replenishment system utilizing 42 units of Geek+ P800 mobile robots within a logistics center. By implementing picking and replenishment stations, the system uses self-learning algorithms to optimize warehouse layouts based on frequency of use, maximizing storage density and space utilization.

Components

Robot	Robot: Geek+ P800 (42 Units) Max Payload: 1,000kg Speed: 2.0m/s (Empty) / 1.6m/s (Full load) Navigation: Inertial Sensor + QR Code Dimensions: L1090 x W830 x H275 mm / Weight: 195kg Lifting Height: 60mm / Stop Accuracy: ±10mm Efficiency: 2–3 hours of operation with a 10-minute charge. Operating Temp: -20°C to 50°C.

Workflow

STEP 1.	[Picking Process]
STEP 2.	Order Entry: Orders are received and entered into the system.
STEP 3.	Targeting: Robots navigate to the specific racks containing the ordered items.
STEP 4.	Transport: Robots lift the racks and move them to the designated picking station.
STEP 5.	Item Picking: Workers pick the required items from the delivered rack.
STEP 6.	Return: Robots return the racks to their optimized storage positions. [Replenishment Process]
STEP 7.	Restock Request: A replenishment order is initiated for stock replenishment.
STEP 8.	Rack Retrieval: Robots move to the corresponding storage racks.
STEP 9.	Inbound Flow: Robots carry the racks to the replenishment station.
STEP 10.	Loading: New stock is loaded onto the racks by workers.
STEP 11.	Final Placement: Robots transport the replenished racks back to the storage area.

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Key Features

Exceptional Performance & Maximized Space Utilization

Efficient Logistics Ecosystem: Enables high-efficiency warehouse operations even within compact footprints.
Smart Storage Optimization: Minimizes picking and replenishment times by automatically reconfiguring storage locations based on SKU movement frequency.
High Payload Capacity: Robustly transports heavy loads of up to 1,000kg.
Operational Versatility: Supports various workflows, including hybrid operations with both pallets and racks.
Flexible Picking Strategies: Adaptable to multiple picking methods, such as discrete order picking or total (batch) picking.
High Throughput: Achieves a picking rate of 300 to 600 pieces per hour per worker.

Minimized Investment & Operational Excellence

RaaS (Robots-as-a-Service) Model: Minimizes initial CAPEX and maximizes operational efficiency through professional maintenance and management.
Large-Scale Fleet Management: Proven capability to optimally coordinate massive fleets of over 100 units.
24/7 Continuous Operation: Automated self-charging ensures non-stop productivity day and night.

High Stability and Global Reliability

Proven Track Record: Reliability is guaranteed by a global installation base of over 10,000 units operating worldwide.

Implementation Results

ROI Period	24 months
Key Metrics	2x Increase in overall production efficiency. Improved Picking Accuracy: Drastic reduction in human error during order fulfillment. Labor Cost Reduction: Lower operational costs through optimized manpower deployment. Expanded Storage Capacity: Increased inventory density within the same floor space.
Client Feedback	With the Geek+ solution, we achieved a dual win: a significant boost in picking productivity and accuracy, alongside a noticeable increase in our total storage capacity.